Roadtrek

Roadtrek
Showing posts with label electricity. Show all posts
Showing posts with label electricity. Show all posts

Saturday, June 19, 2021

Another Generator Tale and Some Basics to Know When the Generator is Not Working

 Our Roadtrek has been sitting on the driveway for over a year and a half because of Covid-19. We live in an area that was hard hit by the virus and we pretty much stayed indoors only going out once every several weeks for essentials. Trips that we had hoped to be able to take in 2020 were not possible. Places that we wanted to go to - if we could have gone away had canceled all of their events or just closed. I have been going out to the Roadtrek and starting the engine every week. We took it for a few local two hour drives - out and back to keep it running, charge the batteries, besides plugging in to charge the batteries. I also had to keep exercising the generator for its monthly two hour continuous run with a half load which is either the air conditioner running or in the cold weather an electric radiant home portable heater plugged into one of the Roadtrek outlets. I did this diligently until February 2021 when it snowed here every week and the snow piled up around the Roadtrek and we could not get into it. It ran fine when it was exercised in January and shut off fine as well.

The second week in March 2021, the weather was getting better. Most of the snow had melted and I went out to exercise the generator. I started the van engine to boost the batteries that are needed to start the generator, put the battery switch on, and pushed the generator start button on the wall inside the Roadtrek. What should have happened was the generator starting to crank, catch, and run. I should have seen the amber light on the switch come on. None of that happened. What did happen was the light did not come on with the switch held in, there was no noise at all - there was no cranking, and when I took my finger off the switch, the switch light did flash on and off once, and I could hear a noise toward the back of the van (where the generator is under the chassis) that went clunk - once. Oh boy!  I tried several times more. 

I went into the house to get Meryl as I was going to try to crawl under the back of the can to the generator - something I am not supposed to do because of a physical issue - and try to start the generator from the switch that is behind the access panel on the front of the generator.  She came out with me - basically to pull me out if I could not get out from under the van - and I crawled under. I opened the access panel - two push up tabs on the bottom of the panel releases it which is easy to do if you are not lying under the van on your side trying to reach up while still supporting yourself on your elbows. I looked inside and the start switch is right there. I pushed the switch and nothing. This switch has no light but when I released the switch I did here the single clunk.

There is a 5 amp fuse inside the generator. This fuse is there to protect the generator starting electronics.  If this fuse is blown, the generator will NOT start. If I could get to the fuse and see if it has blown, then replace it, the generator MIGHT start. The problem was the fuse is down and behind other components and I could not see it. I could not even feel it when I tried to get my finger down to where I thought it should be.  At that point, I could stay under the van any longer and I put the generator access panel back on and crawled backwards to get out - with Meryl's help. 

It was March. Covid-19 was still very much present and we had not been able to schedule appointments for the Covid vaccine. We decided to just leave it alone until we were fully vaccinated and it was warmer to deal with. And we knew it had to be brought into a Cummins/Onan authorized service center. 

By the end of May we were both fully vaccinated and we were trying to get the Roadtrek ready for hopefully being able to start to travel again. I called the generator shop which is in the next county about a 45 minute drive.  They gave me a morning appointment to bring the Roadtrek for them to work on the generator. 

We took the Roadtrek to the Onan shop the morning of the appointment. The appointment was for 10am. We arrived at 9:45. Since we were not sure how long they would need it to work on, Meryl drove the Roadtrek there and I followed in the car.  We parked in the back of the building where the entrance to the shop is and we walked around the building to the office entrance and let them know we were there. We were told just to wait with the Roadtrek in the back as the service tech was finishing a job offsite and would be back very soon. At about 10:20 or so, he arrived. I explained that it would not start and what it did when not starting. He asked where the generator is and I told him and he said, "I was afraid of that!".  He did not like working lying on the ground either.  I showed him the start button inside and turned on the battery switch.  I also told him that the last time they worked on it, it also did not start which was 2018 and the paperwork I have from that repair said the fuse had come loose. He went to the switch inside the Roadtrek and tried to start it - and it did exactly what I had been doing for me  - not start. We told him we would wait or if he thought it would be long we could go and come back. He said either way and we stayed but we had to leave the shop and watch through the open garage door. He went under the van with a work light and in about five minutes I hear the generator start. It has not done that in three months.  He shut it off and started it twice more. As he crawled out I shouted into the garage - "Was it the fuse?" He said it was - it was loose.  I asked why would it go loose and he told me that is what he would have to find out now.


If you have ever been concerned about the Roadtrek being put up on a lift - what he did next (and I knew this is what this shop does as they did it with my Roadtrek in the past) - would make you cringe as I do every time I see them do this.  He got into a forklift and drove it behind the Roadtrek. He centered the fork with the center of the bumper, lowered the fork down and drove under the back of the Roadtrek and raised the fork until it made contact with the bottom of the chassis and lifted the back up about two feet off the  ground.  Then he went back under.  I could not really see what he was doing from that point so I went to sit in the car with Meryl to read an ebook on my phone.

The car was parked on the other end of the parking lot and after awhile I moved the car and parked it facing the open garage door and the Roadtrek. About an hour went by and he looked like he was finishing and then he put the back of the Roadtrek down  with the  forklift.  I went over and asked him if it was done. It was. This all was just less than an hour including the regular maintenance that I asked be done on the generator. I asked him about the loose fuse and what did he do about it so that it would not go loose again. He told me then that it turned out not to be the fuse. He thought it was at first because when he put his fingers in around the fuse, he was pushing around and thought he felt the fuse seat back in, and  then then the generator was able to start. When he looked closer with the Roadtrek lifted up he found a plug and socket that are supposed to be tightly snapped together and not come apart and it is right behind the fuse. When he touched the fuse earlier he had actually pushed the plug and socket close enough together for the generator to be able to start. OK, but I had to ask why would this have come apart. What he told me I don't really accept,but it was working and there was no reason to question further. He told me that when it was all put together originally this was not snapped tightly together as it should have been. I said that was ten years ago and he just shrugged. BUT the Onan started.  

Now, back in 2016 when I first brought the Roadtrek to this same shop to work on the generator, they had to take it down to repair it and took it apart. It is possible that this plug and socket were not tightly snapped back together then and over time with all the vibrating the generator does when it runs, it is possible that finally in January 2021, this connection shook loose. I don't know. As long as it works now - I am fine with it.  

He also did as I had asked them to do, an oil change, a fuel filter change, and a spark plug change. That was all done.  I then asked him - and this is the important part of this story, if he tested it under load. He had not. What this means is did he test the generator running with a load - something running inside the Roadtrek powered at 110 volts by the generator - like the air conditioner. He said I could do that while he stood by but he wanted me to bring the Roadtrek outside the shop to do so as he did not want to fill the shop with exhaust. Fair enough, 

I baked the Roadtrek out of the garage, went to the switch and the generator started right up. Then I let it run for three minutes - I usually let it warm up for five minutes before putting on a load but I did not want to make him wait around too long for me to do that so I let it run for three minutes this time, then I turned on the A/C. NOTHING! I knew exactly what was wrong. We called him outside and let him know and he went under the van to the generator and clicked the circuit breaker back up. 

When there is no power coming from the Onan the circuit breaker is tripped - and any work done inside the small space in the generator, a hand will surely find the circuit breaker switch and accidentally knock it down to off. He was under and I thought he had already reset the breaker but had not. I tried the A/C and again nothing. The generator was still running. I plugged in the microwave which I keep unplugged over the winter (just to not overwhelm the Onan when I exercise it every month and in the cold it is harder starting it). The microwave had power. I slid the A/C switch to ON and it started. He had by then reset the circuit breaker. 

SO - the point here is  - if you have work done on the generator, even just an oil change, or you do work on the Onan - if there is no power inside with the Onan running -  the service tech or you hit the circuit breaker handle and turned it off. That is fairly simple to get to and flip it back up.

This Onan shop which is a sales and service center for all types of generators from big house and really large worksite generators to as small as the Onan Microlite 2800. We have been there when they were working on a large Class A's generator. They charge $166 an hour labor plus parts. Our job took just less than an hour and we were charged $170. total. This included the labor time, the oil, the fuel filter, and the spark plug.  This was a LOT less than we were anticipating.  

The Onan now runs with the push of the switch and we  know that if we need it, it is ready.  In the next few days I will exercise it for its usual two hours a month with the A/C running to get it back to its usual exercise routine.
 

A FEW THINGS TO TAKE AWAY ABOUT THE GENERATOR FROM THIS TALE:

How this service tech went under the Roadtrek - without it lifted up  - was interesting and maybe it is how others do it.  He went under with a creeper and went in from the side and not straight in under  the bumper (as I go under). This might give a little more ability to move under the low van and if I have to go under I will try it that way.  It seems a lot better than going head in from under the bumper and the hitch.

MORE IMPORTANT:

1)  If your generator does not start, the first thing to try to check is the fuse. The fuse if blown will prevent the generator from starting as no 12 volt power is getting to the generator's starter.

2) If your generator is running BUT there is NO POWER coming from it to the inside of the Roadtrek 110 volt appliances plugged in, the first thing to check is the circuit breaker INSIDE the Onan at the front looking in. Reset that breaker by flipping it UP and you should now have power inside the Roadtrek from the generator. 

Of course with both of these - IF NOTHING MORE IS WRONG!  

 

Here is a link to our general Onan Generator Article - for much more detail about how it works. 

 IF YOU WOULD LIKE TO CONTACT US TO ASK A QUESTION ABOUT ANYTHING YOU READ IN THIS ARTICLE PLEASE EMAIL US USING THE LINK IN THE RIGHT COLUMN OF THIS PAGE.

 
 


Friday, August 30, 2019

Sometimes one writes TOO SOON - An Unanticipated PART 2

When I finished the last article, all was happy and hopeful.  Had I only waited to write that article, as a few days later I went out to turn on the batteries, start the engine, and watch the voltage on my plug in voltage meter rise up to charging voltage (around 13.8 to 14.5 volt) showing that the new batteries charging. This, after all, was what pushed me to buy the new batteries - as the old batteries were not doing this.  Well... The voltage meter stayed at 12.6 volts - a decent charge on the new batteries but not right when the engine is running. We took it for a ride. We are getting too used to late night drives in the Roadtrek toward the end of Long Island. Long Island is 100 miles long and the only roads there that the Roadtrek is allowed to drive on due to its height. So we get on the Long Island Expressway (495) and to get to that we used the Seaford Oyster Bay Expressway - yes, it is referred to as the S.O.B. or more kindly the 135.  Long Island is shaped like a fish and we drive out when we do this drive we head east and turn around in the town of Riverhead which is located where the fish's tail starts - this is an hour's drive (when there is no traffic) and about a 65 mile drive for us.  The best way to charge the batteries in the Roadtrek while driving is two drive for two hours at highway speeds without stops. And that is what we did. When we got to the hour point I pulled over into a parking lot with the engine running and plugged in and looked at the voltage meter for the Roadtrek batteries and it read 12.6 volts - no charging took place. We turned around and headed home - and back at home - the same 12.6 volts and no indicator to show it was charging. Oh BOY!

As it happened the day before I decided to purchase a spare Sure Power bidirectional battery separator - the same model that I had in the Roadtrek - just in case I should ever need it. This is not an easy part to find and has to be ordered - I ordered it from a battery supply house in Washington State.  It would take three business days for it to arrive.

I stopped at the mechanic the next day and told him that I needed him to check out the engine battery, the alternator and to please test the battery separator which is not something he would usually do but he could do it.  He could take it the Tuesday of the next week. That weekend I printed out everything I have about the battery separator - and I also contacted an email Roadtrek friend who I met as a reader of this site. His name is Bruce.  The details about how the battery separator works is rather confusing as the wording seems to contradict how we know it works by experience. In fact, it turns out I was not the only one confused by this. 

Did you ever have what seems to be an unsolvable puzzle and become obsessed with solving it? Well that was me! I went back and forth with Bruce about how we each were interpreting Sure Power's description of how the separator worked. He had some good ideas about this but suggested I contact someone he has contacted before about his Roadtrek - Norm - who writes a blog site similar to ours but with its focus on the Roadtrek 210, which is a bigger version of our 190.  Bruce also sent a link to an article that Norm wrote on his site about the Sure Power Battery Separator. I read his article and he also seemed to find contradiction on how we know it works and how it is described as working.  I emailed Norm the details of what was going on and if he has any insights beyond his article. (Norm's site is linked to our LINKS section on the right column of the page - and has been for sometime - Roadtrek 210.) While waiting for Norm's response I sat down with Meryl who often looks at things purely logical - much more so than I do, explained the battery separator and gave her all of the documents I have about to read and come to her own opinion on how it works - and that did seem the most likely and logical. (This was no surprise to me - I knew she would see it differently than I was seeing it.) Norm did respond and we went back and forth with a few emails discussing what it might be - what it should be - etc.  We knew how it should work from shared experience in how it works - and that is what I needed to go by - despite the paperwork.

The new battery separator was delivered to the post office on Saturday and I had it in my hands on Monday. If it was needed, I had it ready.

We got the Roadtrek to the mechanic the night before.  And the next morning I eagerly awaited a phone call which by after 1:00 pm had not come. We were heading out of the house and I said to Meryl that we would stop there on the way.  She suggested that I bring the new battery separator and I put it in the car. When we got there, it seemed to be ready. The engine battery was bad - and not holding a charge. (I had thought that might be the problem.) He had tested the battery separator and it was connecting. He talked about the other things he did and handed me the keys.  I asked him if the RV batteries were charging when the engine was running. He said he was not sure how to turn on the battery switch inside and did not want not to push any buttons he was uncertain of. Understandable - he is not an RV mechanic.  We started the engine first, turned on the battery switch for the Roadtrek batteries, I put the meter in the socket and the batteries were not charging. He then decided that perhaps the alternator was not putting out enough current and went back into the shop to check on alternators.  He said we did not want a cheap import alternator and he only wants to put a good one in. He was finding the alternator he wanted to use but they were not available. We talked about the alternator some and then ... I just had a feeling that I needed to ask him if he did one more thing - when the engine was running - and the alternator showed 14 volts on the dash - did the Roadtrek side of the battery separator also show 14 volts. He told me he had not checked that and we all went back outside to the Roadtrek. He brought his meter - and he tested this. There was no current coming into the Roadtrek battery side of the separator.  He said we don't need an alternator. I told him that I had a new battery separator in the car and he might want to check that out.  He installed the new one in a few minutes - it is just three connections - a cable from each battery system - engine and Roadtrek - and a common ground - all there on the old separator. As soon as he had the new one in, the Roadtrek battery started to charge with the engine running, While the separator was connecting before the voltage was not going through it.  The new battery separator is what was needed all along. We were going to need the new batteries in the Roadtrek - both  RV and engine anyway - so while that might have been put off for a time - I was still playing Russian Roulette with RV batteries that were past due. 

As we were leaving he told me to drive the Roadtrek to charge both sets of batteries- the new engine battery and the Roadtrek batteries - or I could plug in the Roadtrek to charge both.  Since there were "strong storms" predicted that afternoon we decided not to plug in at the house and wait until that night for one of our late night Roadtrek excursions.  We did that and all was well. And since I have been checking and double checking and it is working.

My special thanks to Bruce and Norman! You both helped a great deal!!!










Tuesday, July 30, 2019

New Batteries for the Roadtrek - A Three Year Long Epic Adventure

 THIS ARTICLE HAS BEEN EDITED SINCE IT WAS FIRST PUBLISHED.  THE BATTERIES INSTALLED IN THIS ARTICLE HAD MAJOR PROBLEMS AND IN DEALING WITH THAT I COULD NOT TRUST THE SHOP THEY WERE PURCHASED AND INSTALLED AT AGAIN. THE NAME OF THAT SHOP HAS BEEN REMOVED.  

I WILL NOT REVEAL THE NAME - PLEASE DO NOT EMAIL AND ASK.

THE NEXT TWO ARTICLES WILL TALK ABOUT WHAT TOOK PLACE FOLLOWING THIS ARTICLE.  



Batteries do not last forever. The batteries that are the heart of the electrical system in my 2011 Roadtrek 190 Popular are two 6 volt AGM deep cycle batteries. And until now have been the original batteries installed by Roadtrek at the factory.  I have been told that these batteries last about 7 years - and the first time I started to question that the batteries were still good was three years ago.

At the time electrical things that should happen a certain way just were not happening. When the batteries should have been charging when driving - something that Roadtreks after around 2006 should do - was not always happening. It might take an hour or more of driving before the charging light was showing lit on the battery monitor panel in the Roadtrek.  There are a few reasons why this might happen - the RV batteries (often referred to as "coach batteries") are going bad, the engine battery is going bad, the vehicle alternating is going bad, OR a device put into the Chevy engine compartment by Roadtrek - called a Battery Separator - is going or has gone bad. The problem was not every time but often enough for concern. Let me explain the battery separator.  This is a device that has the engine battery connected to one side of it and the RV batteries connected to the other side of it. It is a "smart" switch - when the engine is running and the RV batteries need to be charged it connects the engine battery to the RV batteries and charges them through the van's alternator. It also will charge the engine battery when the RV is plugged into shore power - an outlet connected to the outside world of 110/120 volts of electricity or when the Roadtrek's electrical generator is being run which also provides 110/120 volts of AC electrical current. It is a nice little system - as long as it is working.  So - one of these things would have been the problem three years ago.

SO - I started checking things out as best that I could on my own. There are ways to test the Battery Separator - that I am not equipped to do but we go to a very friendly mechanic and for many, many years he has worked on our car so I spoke with him and if it came down to it he could test the separator for us.  When the separator is working and connects or disconnects there is an audible click. And I was hearing that click when plugging into shore power and I was pretty sure it was, therefore, working. But I was not fully convinced. So at the time I started researching buying a new battery separator of the same make and model that is there. This proved to not be quite so easy. I called two RV dealerships with repair shops on Long Island. Long Island is a wasteland for RVs - finding them here or service for them here is like - well, let's say not worth the effort. Basically they had not worked with RVs that had separators - they did know about battery isolators which are similar but work differently - but they could not get the one I had and were not really interested in working on my Class B RV - which they don't usually work on.  I started searching the internet for the part - as it is not hard to install - and my friendly mechanic could do that for me - and found that only a handful of retail websites around the US - none anywhere near here - sell this make and model. That was going to be what I would have to do if it came down to that. I also started asking on a group I was on what was the best - absolutely THE BEST - coach battery for my Roadtrek and without question from several more experienced than I when it comes to RV batteries the same answer came back - Lifeline batteries. One even said to me that they were "overkill" but they were the best - and they are expensive. And I need TWO.

The first thing I had the mechanic do is check the engine battery - the easiest of the things that needed to be tested and - hooray! He found that the engine battery - even though it started the van easily when started - had a bad cell and was only putting out less than ten volts - and he replaced it.  After that things started working - and with all of this in the back of my mind we continued to hear out int the great well known and kept traveling in the Roadtrek - for three more years.

Every so often things would hiccup but came back to working as it should be working - but the coach batteries were getting older - and this year at 8 years old I kept feeling that I was playing Russian Roulette with the batteries. I had figured that going into 2019 we would need to buy new batteries. And then the macerator problem happened - as I wrote about two articles back - and that took the money that we would have used for the batteries.  Before we left the dealer service when we bought and had installed the new macerator and macerator hose, I asked if they could get Lifeline batteries - and they said yes but they could not tell me a price - and would check. A week or so later they told me - $550 EACH battery plus labor to install! Oh BOY!  It was back to Battery Russian Roulette.

It seemed like maybe things would go the right way and with short day trips things were working as they should. Then we set out on a trip during Fourth of July week. Our procedure when we travel is just before pulling down the driveway and off, we start the engine of the van, turn on the battery switch - to turn on the coach batteries - and also turn on the RV refrigerator.   I get the van running and Meryl does the rest.  And I asked her to turn on the test button that shows battery level - which as the van is running should show the coach batteries charging - and that LED was NOT lit! OK - this has happened before and we drive a little and the light comes on, it is charging and all is well. That did not happen. And after a short time we pulled over to check again and it was still out and I could only figure that we either turn around and go home or we turn off the fridge - no meds in it this trip - as the main med for the fridge once started does not need to be refrigerated - and I sat there on the side of the road contemplating what to do - turn back or go on.  Meryl made the decision. We had paid in advance for one night of the three nights in the campground and we should go on and IF there were problems resulting for this all we could stay the night, the next day go to the Festival in PA that we go to every year that runs during Fourth of July week and just come home tomorrow night. Fine. And - have I mentioned this before - Meryl is ALWAYS RIGHT - truly!

We headed off.  We stopped at a rest area on the New Jersey Turnpike and I put the battery switch back on and with the engine running - after about two and a half hours of driving - there was a lot of traffic getting there - the charging LED lit. Wonderful! We left the fridge off to not push our luck and continued on the trip and stayed the three nights and four days - with the last two days with the fridge on to bring home some treats - but not too many because the week before our fridge at home died and we had to buy a new fridge which when delivered did not work correctly and a new, new fridge would not be delivered until we got home - unknowing if that one would work any better than the first. (Another unexpected, not affordable expense.)

We had reasons to start the Roadtrek when we got back from this trip - and the batteries did and then didn't show they were charging when the engine was running and it was three years back all over again. Only this time the research had been saved from three years past. While we were on the trip to PA I said to Meryl that we can't play Russian Roulette with the coach batteries any longer. That one day we are going to find ourselves off somewhere and these batteries - the ones I wanted - were not going to be found where ever we were stuck. She agreed. And the decision was made that we needed to find and buy and have installed the new Lifeline batteries.

I thought that this might be easy. Yes they were on a few websites. There are even dealers for these batteries on Long Island - all marinas. Long Island is "Boat Happy - RV Deprived". I started calling and emailing these marine shops. Yes they could get the batteries - each over $500 - no they could not install them. I went to the websites that sold these batteries and the price from at least two - across the country - was $329 each with free shipping.  I had thought that our friendly mechanic could install them - which he said he could - but he had been and was very busy at his shop with his usual business - including work on our small passenger van - and I felt that I should not impose on him - especially if I wanted the job done right away.  I also found on the battery manufacturer's website two dealers of the batteries in New Jersey. I contacted one - a dealer who is also a Roadtrek dealer who could get the batteries at just a little more than the $329 and he could install them - AS LONG AS  I waited for his next available service appointment at the end of September. I thanked him and said that was not going to work out for us.

The second shop in New Jersey was a little closer but not an RV dealership but rather an RV repaid and body work shop.  I contacted them and yes they could get the batteries - they would take about a week to arrive and they could take us to install them right after they arrived. The price was a little less than the $XXX each - two hours of labor to install - and I told them order them and thank you very much!

The batteries - for those Roadtrek owners seeking new batteries - Lifeline GPL-4CT - 6 volt AGM deep cycle battery. Here is a XXXXX . The shop we bought them from that installed them XXX RV in XXXX, New Jersey.

The batteries came in the time stated - one week on a Thursday. We set up an appointment for the installation on the coming Monday.  All was set! And then weather forecasts started saying that Monday and Tuesday in the coming week were going to have severe storms both in NY and NJ.  OK. I am never happy driving the Roadtrek in the rain and absolutely not in severe storms.  In that time when you would not like to wake up yet on that next day - Friday morning - this kept going through my head - Monday was not a good day to make this trip. And we called and postponed the appointment to Wednesday. The lady at XXXX that we were working with was incredibly nice - extremely helpful and had no problem moving the appointment. As it turns out the storms did come Monday and Tuesday and were more than severe - and caused a lot of damage especially in New Jersey and right in the county that this shop is located in.

Wednesday morning came. The charging LED did not come on to show the old batteries were charging when we left that morning - and was still not on over two and a half hours later when we arrived at the shop. The trip there took a long time just to get out of New York State.  There are two bridges that most be crossed to do that - I just love living on an island connected to other islands before you get to mainland U.S.A. - and the first and main bridge was closed in both directions as we heard as we were on our way to it - because of a car fire.  We were stopped in traffic bumper to bumper along the way and that took so long that by the time we got to the bridge - despite the traffic reports still saying the bridge was closed - we drove right across it without a problem.  We called ahead to the shop to explain that we would be later than we even had expected to be.

There were various ways in New Jersey to get to this place and the fastest route takes the Garden State Parkway. It seems that while this part of the Garden State Parkway is closed to trucks, it allows RVs - and more than one website - and our asking the shop when we made the appointment about taking this parkway  - said we could drive on it. With fingers crossed we did. No other RVs were to be seen but highway patrol cars passing us - we were not stopped.  As we got off the parkway and were near the shop there were electric company repair trucks everywhere. Red lights were out on the roads. Large trees were down. The storm hit there HARD!

The night before we left I wrote out everything that I know specific to installing new batteries in a Roadtrek plus where all the switches were and what does what.  I will include that at the end of this article. They would know all this anyway but they may never have worked on a Roadtrek before. One of the things I told them in person was that I wanted to know once the new batteries were installed that the batteries were now charging on the engine running as they are supposed to do.

When we arrived I handed that to the woman who was expecting us and we sat down to wait in their waiting room.  There was one other person waiting and we started talking as we were waiting. He said that the shop we were at had no electricity and they were running on generators - still able to do the work. The big lobby was a little warm - but there were big ceiling fans that made it comfortable enough. There was a big screen TV and chairs and sofas. They had display and sales racks of RV accessories and parts.  We spent the time watching the TV and walking around looking at what was on the shelves. At one point there was a loud roar of a big engine and they were working outside an open garage door to the side of this big lobby on a big Class A engine.  It was interesting but the diesel fumes were getting overwhelming and were also coming into the lobby so I went outside to get some air and saw that my Roadtrek was parked in an lane outside in the parking lot on the other side of a Class A. I could not tell if they had worked on it or not. We were there for about three hours or so between waiting for the Roadtrek to be taken to be worked on to when we were told it was ready. I asked if it was charging and was told that it was all tested and was working as it should be. Skeptic as I am I went outside - started the engine and the charging LED came on when I pushed the test button. For the moment I was happy.

It was a hot day. We were in New Jersey near a restaurant we like to eat at and decided we would kill the time between lunch and dinner in a large mall and a Barnes and Nobles bookstore and a Walmart before waiting for dinner. And that is what we did.

Someone reading this I know is thinking why didn't he just install these batteries himself.  The 2011 Roadtrek does not have a sliding battery drawer. The two batteries are fixed in place inside an outside access cabinet. These batteries weigh 66 pounds each. There is no way that I could lift one of these batteries much less remove the old heavy batteries and get two of these up and into place - plus there is no access to wire the cables to the back of the batteries. I am not sure how the shop did this. 

When thing seem well my head starts poking me to think hmm, maybe things are not all as well as they should be. Was it the batteries that needed to be replaced - which they did anyway - or is that battery separator at the root of what has been going on. The engine battery is three years old and it is rated for five years - and that should be fine - but those early morning wake ups and your mind starts working in high gear...  So I start looking things up. I start trying things. I know the new batteries are good and fine. Are they charging when the engine is running is what is bothering me. I go outside and into the Roadtrek and without the engine running I turn on the battery switch and push the test button and no engine running - the charging LED comes on. This is not supposed to happen - I think - or is it?  I have a volt meter. I check the voltage on the batteries and they are fully charged - a reading of about 12.87 volts - 12.8 volts is fully charged. Is this because they are new or did the engine charge them up to that on the drive home from New Jersey. I start researching again.

This is what I learned - and should have learned reading these same documents before - the engine does not connect to charge the RV batteries if they are over 12.8 volts. They do not need to be charged and the engine does not charge them. Seems logical.  If the batteries are 12.8 volts or above the C charge indicator LED will remain lit - even though no charging is taking place. (This is new to me for some reason - as I have believed from other things I have read that if charged fully the C LED will go out and leave the third up from the bottom LED lit showing that the batteries are within charged range. THAT IS NOT SO. If the batteries are 12.8 of over the C LED will be lit.)  Good to know - good to pass along and I am thinking a detailed battery separator article is coming here soon.

I went out for the next several days checking the status of the battery level. Five days later - I turned the battery switch on - no engine running - and had my volt meter plugged in for actual voltage - and the C LED was no longer on. The yellow G LED was lit and this is what I had expected to see all along. The voltage in the batteries - five days later - was now 12.75 - below 12.8 - and the monitor panel indicated that. I started the engine and right away the C LED lit up as it should! Happy me!

In all of this I made a decision with Meryl to buy a spare battery separator and have it with us when we travel. This way if that ever does go bad - and they do go bad over time - we will have it with us - we can find a mechanic to put it in - and I - not we - have to worry about it any more. I am in the process of doing that now.  With that I will have three of the Roadtrek weak spots covered that are not easy to just get repaired or replaced anywhere - new batteries, new macerator - and with this - a new battery separator to use when necessary.

Here are my new batteries -




 Here is the list I wrote up for the install to give the shop:


ROADTREK BATTERY CHANGE


1.            Two 6 volt deep cycle AGM Batteries in my Roadtrek are original from Roadtrek when the Roadtrek was built at the factory in 2011.

2.            The batteries are wired in SERIES -  pos on one battery to neg lug on the other battery connected together and the battery cables from the Roadtrek to the batteries are then connected to a positive on one battery and a negative on the other battery.

3.            The battery compartment is on the outside passenger side in front of the rear passenger tire. The square key opens the lock on the compartment.  In 2011 when AGM batteries started to be used by Roadtrek the sliding battery tray was discontinued. The tray is fixed.

4.            The Roadtrek has a TRIPPLITE 750 INVERTER/CONVERTER/CHARGER. I have been told that the Tripplite must be turned OFF while batteries are being installed.  The Tripplite is located inside the Roadtrek right behind the passenger side cargo door on the floor- it can be seen as soon as you open the cargo door – I have removed the door that sits in front of it.

5.            The TRIPPLITE ON/OFF switch is a slide switch on the upper right front – OFF is the MIDDLE position.  Left is Auto/Remote the default position and right is Charge Only.  Now it is set to Auto/Remote – if you want me to put it off I will OR you can put it off.  After batteries are installed return the position to Auto/Remote.


6.            Dip switches on the TRIPPLITE were set by Roadtrek for AGM batteries.

7.            The Battery Disconnect switch is inside the Roadtrek – at the entry door just past the passenger front door – it is on the wall below the ceiling on the right side of the monitor panel. It is OFF at this time.  Just push and let go to turn it on.  The test switch on the other side of the monitor panel will show a column of LEDs for battery charge. Turn the battery on if needed.

8.            There is a 12 volt DC socket to the left of the monitor panel to plug in a 12 volt voltage plug in meter. Battery Switch must be on to use this.



































Wednesday, March 29, 2017

A Review of the Classic Roadtrek Electrical System

We get a lot of questions from readers about the electrical system in their Roadtrek. We always are happy to respond and answer what we can. In 2012 and 2013 I wrote a series of articles that explain the electrical system in our - and in what I would call a "classic" Roadtrek. Classic meaning a basic system that does not include the new electric options that Roadtrek has introduced since my 2011, starting in about 2013/14. This means no solar panels, no lithium EcoTrek batteries, no VoltStart, and no Engine Generator. This does include coach battery or batteries, shore power plug in, an Onan built in generator, an isolater or separator, an engine battery, and a three in one inverter, converter, charger or two units - inverter and converter/charger.

I will start with a very important tool in understanding the electrical system in these "classic" Roadtrek electrical systems - a computer simulation of the electric system. To use you must specify a year and model in the drop down menu that is at the bottom of the left column on the page. Select 2010 for years 2010, 2011, and 2012 - and possibly 2013. If you have a basic electric system in your Roadtrek beyond those years select 2010 also. IN ADDITION, there is a link at the top of the Simulator page for NOTES.  This will open a PDF file that gives a great deal of explanation. I did not create the simulator nor write the "Notes". I was sent this link by Roadtrek back in 2011 and the author of the simulator has updated the Notes since.

ROADTREK ELECTRIC SIMULATOR

Next, some history as I know it. Originally the electric system used a converter/charger unit and in some (and not in some at all) an inverter unit. The converter/charger charges your batteries and takes 110 volt power and converts it into 12 volt DC power. The inverter takes 12 volt DC power and changes it into 110 volt AC power.

During the 2005 model year, Roadtrek began to change this. Instead of two separate units, they started to install a three in one single unit that provided all three functions - inverter/converter/charger. By 2006 the changeover was complete. If you own a 2005 Roadtrek you may or may not have the single unit - you may have the two separate units.If you have a model year before 2005 you have the two separate units. If you have a 2006 you have the single unit. The single unit installed in 190s, 170s, and 210s is the TrippLite 750. In the Sprinter models, there is also a TrippLite but a more powerful unit - greater in wattage than 750 watts. With the larger unit you can run the microwave oven on your inverter. With the TrippLite 750 you cannot.

At the end of 2010, Roadtrek made another change. They stopped using wet cell deep cycle coach batteries and started using AGM deep cycle coach batteries. The change over is complete with the 2011 Roadtrek model year.  I know many with 2010's that got deep cycle wet cell coach batteries, but some have told me that their 2010 came with AGMs - likely late in the model year.  If you have a 190 and have two coach batteries. With the AGMs these are two 6 volt coach batteries wired in series.

I am not going to go completely though each component in the electrical system again, as the articles from 2012 cover these fairly well - and those articles, I have been told, have helped many. I am going to link those articles here so that it is all in one place. Start with the first introductory article and then read the rest from there. Here are the LINKS -

THE ELECTRIC SYSTEM - Intro

BATTERIES

THE GENERATOR

SHORE POWER

THE INVERTER

LOCATING THE INVERTER

CHARGING THE ROADTREK BATTERIES

IMPORTANT TO KNOW ABOUT THE INVERTER

LOW COACH BATTERIES AND THE GENERATOR

GETTING AN ACCURATE READING OF THE BATTERY VOLTAGE

THE BEST WAY TO KNOW YOUR BATTERY'S VOLTAGE 

PLUGGING INTO AN OUTLET THAT IS NOT 30 AMPS

To give you some brief information not covered in the above, your Roadtrek has either a Battery Isolater OR a Battery Separator. Each provides the same function BUT each works a differently to do this from the other. If you have a Roadtrek before 2006 (or 2005 IF your 2005 has the three in one inverter/converter/charger) you have a BATTERY ISOLATER. If you have a Roadtrek after 2005, you have a BATTERY SEPARATOR (specifically, a Sure Power 1315-200 Bidirectional 12 volt 200 amp battery separator. Either should be located in your engine compartment on the rear wall just about in front of the steering wheel. What these do is keep your engine battery and your coach battery(ies) apart and stop one from draining the other. The engine battery and the coach batteries are linked between these units BECAUSE while you are driving your engine battery will charge your coach battery - and similarly, when plugged into shore power or running your generator, your coach batteries will charge your engine batteries. (There may be some exceptions - see the simulator as this will show you exactly what happens when the engine is running OR the engine is off and you are plugged into shore power or running your generator- specifically for your year and model).  The change from a Battery Isolater to a Battery Separator came because of the TrippLite three in one unit which did not work correctly with a battery isolater. Be aware that the Isolater or Separator do not last forever. They can go bad over time. I have been told that when odd things start happening with your batteries and electrical system the first thing to do is have the isolater or separator checked. It can be tested to see that it is working properly. Now - just a personal observation. This past year I was not certain that the battery separator in my Roadtrek was functioning properly. I have since determined that it does. When I was unsure I set out to find the Sure Power 1315-200 Bidirectional 12 volt 200 amp battery separator to replace it. I assumed - never assume - that it was a common part. It is NOT. I contacted a few local RV dealerships (not Roadtrek) and they did not stock this - some had never heard of this particular model. I did locate it on the Internet at just a few RV parts retailers - in the middle and on the other side of the country. It is not a matter if it goes bad you can get a new one right away. You will wait to have it shipped to you or whoever is going to replace it for you. Interestingly, I have discovered the same thing about AGM 6 volt deep cycle batteries - 12 volt are easy to find - 6 volt are not.

Here are three links to help with the Sure Power 1315-200 Bidirectional 12 volt 200 amp battery separator -

LINK 1

LINK 2

LINK 3

Take your time reading the different articles referenced and linked in this article. Read them more than once. It takes some time to put all of this together and understand how this or that works - or even just what it is and does. 

So there you have it. I am still happy to help and answer your specific questions. It is best to use the Email Us link that is located in the column to the right on this page and email us directly rather than putting a comment on this article. It is much easier to interact with you this way and get the specifics. When you email, please remember to include the year and model Roadtrek that you have (or any RV - we get lots of questions on basics from non-Roadtrek or even Class B owners).




Wednesday, February 1, 2017

Camco Power Grip Electrical Protectant and Lube

For a long time I have been looking for some type of lubricant that will make the 30 amp power plugs and sockets come apart easier in the winter. The problem comes more from the plug and socket on the 30 amp RV extension cord than the Roadtrek plug on its power cord, but that has been a problem too.

When I hook up at my home in the winter to charge the batteries, I plug a 30 amp female to 15 amp male adapter into the socket of a 30 amp RV extension cord. The extension cord socket is plugged into the plug of my Surge Guard power protection unit and than then the Roadtrek power cord plug is plugged into the socket on the Surge Guard unit. Between the plugs and sockets I put Plug Dogs. (See my Plug Dog article.) This is done twice a month to keep my batteries charged.

In the summer months when it is time to put all of this away, the plugs and sockets pull apart with only a small amount of resistance. In the cold, it can be a real struggle to pull apart. The plugs stick in the sockets. Even with the Plug Dogs it can take a real heavy yank to get them apart - and there have been some days that some just do not come apart at all. So far, that has not been the power cord of the Roadtrek - and I can get that free with some effort and put the rest in the house and let them warm up enough to come apart. The socket on the 30/15 adapter can be very hard to come apart and I have had to pry that apart even after it has warmed. My concern all along has been if the Roadtrek power plug will not come out of the socket. I have thought that there must be something to use to prevent this.

I have asked on various forums and RV groups. I have been told dielectric grease will work for this by some, while others have said don't use dielectric grease. I have contacted two companies that make dielectric grease and have told that their product is not for this purpose. Yet, some have said it works with no problem. Some said just petroleum jelly. Others said WD-40. Others said never use anything petroleum based on electrical connections. I was about to either give up or take a chance when I found a product made by a well known RV supplies company that is made exactly for this purpose.

It is called Camco Power Grip Electrical Protectant and Lube - the lube part is what I want. Camco makes the RV 30 amp extension cord that I use. It has a big plug and socket each with a solid pull handle on them - "Power Grip" handles  - and this is "Power Grip" lube. The package and product description says that this is to lube the plug to come easily out of the socket (when you want it to). Other benefits are to protect from oxidation and to improve conductivity. It is for use with "all electrical adapters". It is made of a silicone grease mixture. No petroleum.  This may very well be dielectric grease - but it is not labeled as that.

I took a cotton swab and squeezed a small lump of grease unto the tip. A toothpick or a popsicle stick would work just as well. The label cautions about getting this on your skin, so while my inclination would have been to just put a dab on my finger and apply it, I was not going to ignore the warning. I took the swab and lightly coated the blades of the plugs including the ground post with the grease - each just before inserting it into the socket. I inserted the Plug Dogs where there were no plug/socket pull handles as I usually do. The plugs slipped easily into the sockets. When it is cold these take some effort to push them together - it was in the 20's degrees F while I tried the Lube. All lubed and connected. The 15 amp plug was plugged into the outdoor 20 amp socket on the house and power flowed. (The 15 amp plug was not coated - it never has been a problem pulling it out of the house outlet socket.)

I let the batteries charge for 24 hours. The next day was colder and snow was expected later in the afternoon. Without the lube I would have been very concerned about getting this all apart in this cold. I pulled the 15 amp plug out of the house outlet and proceeded to pull the plugs from the sockets. The one that has always been the hardest is the adapter socket from the extension cord plug and it came right apart. Great! Each plug pulled easily from the sockets. This stuff WORKS!

When the plug with the lube on the blades goes into the socket it is putting lube on the socket as well. I plan to put it on the next time I plug in as well. We will see how often it needs to be repeated. There are two more winter months to deal with and I don't want to find out the hard way that it needs to go on every time.

This product is NOT CHEAP. A ONE ounce tube cost me just under ten dollars on Amazon from a third party vendor. There were several vendors - some charging shipping and some not. I chose one that was about thirty cents higher in price than the lowest priced vendor offering free shipping because this vendor had a much quicker estimated delivery date than the lowest priced vendor. It was shipped the next morning and arrived three days later. Since this was coming halfway across the country that was pretty good!

If you have any problem with getting power plugs out of sockets, this works. It is Camco Electrical Protectant and Lube and its product number from Camco is #55013.





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We have no connection with the Camco company or Amazon. We have not been asked to review this product. We paid in full for the product from an Amazon vendor - and we have no connection with that vendor in any way as well.  

Wednesday, September 28, 2016

An EMS Unit For Your RV

Very often on various RV discussion groups and forums someone will ask what "surge protector" should they buy for their RV.  When I see this question I have an answer all ready for them and that answer is "You do NOT want just a surge protector for your RV, you WANT an EMS unit got your RV." So what is an EMS unit?

An EMS unit is an Electrical Management System. What this does as both act as a surge spike protector but more importantly it also will shut down all AC power going through the unit and into the power cord for your RV when it senses that the voltage coming in is either too high or too low. Why is this important? AC 110/120 volt power needs to flow in a certain range of voltage with a minimum and a maximum not to do harm to an electrical system and electronics connected to it. The damage that can be done when power flows out of that range can cost a great deal to repair. This unit will shut down voltage below 104 volts and above 132 volts. This may seem like an unlikely situation to occur but at campgrounds it can be quite common. At a crowded campground with a lot of RVs pulling off the power lines of the campgrounds I have seen voltage go below 110 volts. And on the other end, at campgrounds where there are few RVs at the campground which means few RVs pulling off power at the same time, the voltage is up near 130 volts. It does not take much change to put that voltage above or below the limits.

With one of these units you also get surge spike protection so should there be a sudden spike or surge or a lightening strike to the power lines the EMS unit will clamp down and cut off that surge or strike and not allow any damage to your electronics.

Both of these functions work differently. If a spike or surge comes through, the circuit physically breaks - in fact - like any surge protector that you might use at home, the unit will become dysfunctional in all ways should it need to clamp down on a spike of surge. If that happens what you need to do next depends on which company's EMS unit you own - and I will go into that later. If there is a voltage variation high or low, the unit will shut off power only temporarily until the voltage returns to within the proper range. The unit is still fully functional and it will turn the power back on when it is safe.

These units also test the polarity of the outlet you are plugging into and will not turn on if the polarity is incorrect. This means that the campground box outlet has been wired incorrectly or a wire has come loose or is off. This has to do with the outlet being properly grounded. This is also a very important thing to be certain of when plugging into any campground. If the unit shows the polarity to be wrong, you then need to go to the campground office and tell them and you will either need to be moved to another site with a correctly working outlet or campground maintenance will need to come and repair their outlet so that it is safe for you to plug into.

These units are not inexpensive. They sell for between $250 and $350 for a 30 amp unit and more for a 50 amp unit. They also come in versions that are portable - you plug the unit into the campground box and then your RV power cable into the unit OR that are hardwired. You have the unit installed into your RV's power connection which generally means cutting your power cable inside the RV and wiring the EMS unit between the power connection and your power cord. Both work exactly the same and offer the same protection. There are two main companies that manufacture these units - a company named "Surge Guard" and a company named "Progressive Industries". It is important to know that these companies also make just surge units that sell for much less - around $100 but even though these are made for RVs you are wasting your money if you don't buy the EMS model. The added protection that it provides is worth the money you will have to pay for it. You must think of this as paying for insurance. If you never need to make a claim it was there to protect you anyway - but when you need to make a claim on your insurance it pays you back - just like the protection an EMS unit gives if or when it goes to work and does its job.

The two companies units provide the same protection and do it equally well. There is one difference between the two companies that did not exist when I bought my unit which is a Surge Guard. That difference is the warranty and that warranty is what makes the difference in my reference above. The Progressive Industries EMS unit has a lifetime warranty which apparently covers the unit if it is hit with a surge/spike. The unit can be repaired with a replacement circuit board which the company will provide. I cannot say if they will provide this without charge. With the Surge Guard unit if a spike happens the unit must be discarded and a new unit be obtained for use. This would make it seem that the Progressive Industries unit is the preferred unit to buy. Perhaps.

There are two other non-performance dissimilarities to consider if buying a portable unit. The Surge Guard has a power cable with plug coming from the top and a power cable with socket coming from the bottom. Both plug and socket have a pull handle that makes it easy to pull the unit both from the power box and off of your RV power cable. In this regard the Progressive Industries unit has a very short power cable on top with its plug and its power socket is in the middle of the unit. There is pull handle on the plug or the socket. With how hard it can sometimes be to pull RV power plugs and sockets apart those handles actually are a big benefit. The other thing to consider is that the Progressive unit has a small ring on its power cable to put a padlock through and then get that padlock somehow attached to the campground power box so that this $300 investment will not be stolen. Surge Guard has its own system which is a purchased option to prevent theft. It is a box that locks around the RV power plug and the EMS unit's socket preventing anyone from pulling the RV cord and unit apart and taking the EMS unit. I have that box and while it can be a pain in the a** to put together and lock, it does work.

These are the models to look for from each company -

Progressive Industries  - Model EMS-PT30C (This is the 30 amp portable.)
Surge Guard - Model 34830

When you plug in the EMS unit there will be a delay before it passes power through to your RV. The delay takes about two minutes and 15 seconds - and those can be the longest two minutes and 15 seconds to wait to see if all is well and you have power. The delay is there as a feature and more protection should the unit stop power because of a voltage variation and not just start back immediately which if an air conditioner had been on and is still turned on, the power restarting will not damage the air conditioner.

I will conclude with a recent experience we had at a campground recently. We were plugged in and in for the night. The Surge Guard was connected and working. We were inside watching television. All of the lights were on and the air conditioner was running. We had been in for about an hour and a half. Suddenly, the television went off, the air conditioner stopped and when I looked over to the microwave the display was dark. The lights were all on - and it took me a minute to realize that the AC power was out - the lights stay on because they are powered - even when plugged in - by the coach (RV) batteries. Why was the power out? My first thoughts were that there was something wrong with the Roadtrek. I went through what it could be inside and was not coming up with anything. I then decided to go outside and see if someone walked through our site and tripped over our power cable pulling it out of the box. We had no power about ten minutes when I got outside and saw that the Surge Guard had power coming into it but the connection light was flashing. One of two things had happened. There was a voltage variation and the Surge Guard shut off power to protect us or the campground lost power and the power had come back on and the Surge Guard had to go through its delay to put power back into our RV. Power came back and all worked again. Later, very early in the morning, power went out again - and then came back on. I went to the office that morning and told them and they were aware that the power had gone out all over the campground - and we were assured that it would be fixed. Did the EMS unit come into play in this incident? Maybe. Did it remind me that one must always plug in at a campground using an EMS unit? Absolutely!

Some feel that they don't want to pay what an EMS unit costs? Some say that they have never had a problem. I am reminded of what Dirty Harry said - "Feeling lucky?" I know RV owners who have had had the EMS unit do its job and saved them from expensive damage. I also know of RV owners who wish that they had one when they found out what the repair bill was to replace most of the electrical system in their RV after a voltage variation. You decide. Maybe you will be lucky. Maybe you will not.

















Wednesday, August 31, 2016

An Onan Tale... In Two Part Harmony - Part 2

PART 2  - Part 1 two weeks ago in our last article...


We return to our tale where we left off - right after the oil in the generator was changed in June 2016 and the first run of the generator at home after that. (If you have not read Part 1 yet, please go to the article just preceding this one and read that first.)

So - we had a trip planned leading up to July Fourth. And during that trip we had a need to run the generator. We were at a large farmer's market and it was hot - July hot - outside and there were heavy storm warnings. We decided to buy sandwiches at a stand and go back to the RV to eat them, start the generator to run the A/C and cool off - and wait to see what was going to happen with the storm - which was coming very shortly. We were parked on grass between two gravel aisles and were on a slight incline - front of the van lower than the back. At this same farmer's market we have been parked in the RV in this very spot in the past as this is where one can find space to park an RV even as small as a Roadtrek on a crowded market day. We got into the van and I started the engine to give the RV batteries a little boost to provide the electricity needed to start the generator and then went right to the generator switch. I pushed the switch and it started - and a a minute or two later it stopped. Tried again - it cranked but did not start. I waited a few minutes and tried again. It cranked, then started - and then stopped. It had not done this since a year before when there was too much oil in the generator. I tried again - it cranked but would not start. Now the storm was coming up - not bad - but beginning. I wondered if the incline we were on was not helping getting the generator started. Looking down the field there were RVs parked on a much flatter area. I moved the RV to that area - but away from the other RVs. I tried to start the generator again - this time it cranked and started. I waited five minutes with it running and then started the A/C. While we ate the rain came down hard and wind gusted around us. At least the generator was running, it was cool inside with the air conditioner going, and we were dry. Not long after we finished the sandwiches - which were good, by the way - the storm passed. I shut down the air conditioner. Allowed the generator to keep running for several minutes to cool down - and we went out back to the market. A little unneeded excitement for what was otherwise a pleasant day.

We skip now to the last day of the trip - and another farmer's market. There we were parked on a very steep angle, this time with the back way down.  I just had a feeling that we should just not try to run the generator again - leaving well enough alone having finally gotten it to run several days before. Well, it was time for lunch - and it was again hot outside on July 5th - and Meryl suggested that we get sandwiches and go back to the RV to eat with the air conditioner running. I was not going to say anything - and we bought the sandwiches and went back to the RV. Same process to get the generator started - I pushed the start button and with relief the generator started right up. I let it run for five minutes and turned on the air conditioner switch. As soon as I pushed that switch the generator shut down. And this time, it was not starting again. It cranked and would not start. All my prior unspoken  feelings about not starting the generator again came to the surface with a few harsh words of frustration and anger - mostly at the generator. We took the sandwiches and found a picnic table under a net which did not give any real shade from the sun and ate - me, mostly silent. This was our last day of the trip and we would be heading home that night. I tried not to let this ruin the last day, but it was not easy.

Once home, I could not get the generator started. I went over to the service station with my friendly mechanics and told them what happened with the generator. The first reaction was why would you go there again to have the oil changed. I explained the rest of what I went to have done on the generator there and that I felt it was too much to ask them to do. They told me to bring it over the next week and he would check the oil level and the spark plug and see if he could see why it was not starting.  We made an appointment to bring it to him.

That weekend I decided to put some SeaFoam in the gasoline. SeaFoam is used to clean up deposits in engines - large and small, clear out the effects that ethanol in the gasoline have on the engine, and help carburetors run better. It is sold in a 16 ounce can and one ounce per gallon of gasoline is needed. There were about 26 gallons of gas in the van gas tank left and I bought two cans, a measuring cup and a funnel. Not cheap. This stuff is about $9 a can - at Walmart. It would be well worth the cost if it got the generator running - if I could get the generator running. I put it in. Drove the van up and down the driveway to mix it into the gasoline in the tank and then tried to start the generator. It started - I don't think because of the gas additive - not that fast - and I let it run on the driveway - with no load on it for two hours getting the additive into the generator's parts to do its thing.

The day before I was to bring the RV to the mechanic to check out the generator, the generator, once again, would not start. So much for the SeaFoam. I drove the RV to the service station that night so that he could have it to work on at the start of the day. When he had the generator the year before he had asked me for service manuals. I actually found them all on the Internet for free and printed them out - and it is a LOT of pages. I had all of that - plus several troubleshooting guides and the manual for the generator - for him to have when he worked on it.

I had not heard from him the next morning and went over there that afternoon. The generator was running. He told me it started right up. He said the spark plug was OK and the oil level was where it should be - BUT - he saw a drip of oil around the drain plug that was followed by several more. He told me he went under the van to see if the generator drain plug had not been screwed at the oil change securely - and then he said - "It just spins in the hole when I turned it with my fingers. It does not tighten. Either the plug or the threads in the hole are stripped." OH BOY! I looked under the van below the generator and could see the oil collecting under the generator on the cardboard that he had put down under it. It was running and he said that the oil level was fine for it to run - but there was an oil leak from the drain plug that needed to be fixed - and this was not something that he could do.

I really had no choice now. I had to call one of the two authorized Onan service centers here and have them fix this. I looked at the websites of both and the one that was closest had photos of a large service building with large RVs inside having their generators worked on. The other service center had no such photos and just mentioned that they work on RV generators. I choose the closest one - the one that I had called a year before that wanted $400 to diagnose the generator. I called for an appointment and explained the problem about the stripped drain plug or hole and that I needed that repaired. I was told it would cost $135 an hour plus parts. What was I going to do? I made the appointment.

When things are going wrong they always seem to double. We saw a sign while driving down the four lane avenue that we live on that Roadwork would be starting the week before we had our appointment for the generator. The large light up sign on a trailer said to "Expect Delays". Well, I now had something else to "expect". A few days later we received a notice in our mailbox from the County telling us personally that there would be road work in a few days - nice of them to give some notice - and to expect delays on the road, that the road would have lanes alternatively closed, BUT don't be concerned you will still be able to get out of your house and into the street - though you may have to ask one of the workmen to stop work to do this - and that it may take up to five minutes for that to happen. Wonderful!

I have written in articles before about what it takes to back the Roadtrek out of our driveway and into the avenue with traffic - which never seems to stop and around here, the speed limit is just a suggestion that no one seems to pay any attention to. The speed limit is 40 mph - the cars and trucks whiz by our house at 60, 90 (truly a blur as they zoom by). Try backing up a four ton van that is 22 feet long into that - with no clear vision to your rear side or behind you. We do this with Meryl in the street with a walkie talkie - telling me to "GO NOW! - NO! WAIT! A car is coming around the blind curve. STOP!" And we are going to do this now with road work and lanes closed. Less you think that the roadwork will slow the cars down - no, it has not.

So the work started a week before our appointment. We presume that the intent is to repave the road. But all they were doing is digging  two foot wide trenches through the asphalt for twenty feet with a crew following behind with hot asphalt filling the trenches back in and a steam roller (do they still call these "steam rollers" - well, that is what I was told they were when I was a kid) flattening it back out. They did nothing in the trenches that were dug. They did this up and down the road. Break, dig, and refill. Then they started breaking up curbs along various parts of the road - to just rebuild them with cement. By the end of the first week they had dug and refilled trenches and broke curbs - not replacing them. By the end of the second week - our appointment was not until the Monday of the third week which I had a fantasy in my head that it all would be finished by then - they continued as before - trenches, curbs - an then started breaking around all of the manhole covers to the sewer in the road and refilling around those - seemingly adding a ring to make the manhole cover higher. And they paved around those. Work would start on the road at 9 am and was to end each day at 5 pm - though every day they would be gone by 3:30 pm - not just stopping then to get the road ready to leave it for the night - but GONE. Our appointment was for 9 am. We would leave at least 45 minutes early for a trip that without traffic should take twenty minutes.

Meryl had the idea that we pull the Roadtrek out of the driveway at night - late at night when the traffic has mostly stopped - and turn it around, backing it into the driveway so that we could drive straight out into the street - at least not having to back out into traffic. Great idea!  We would do this the night before. Of course, that night there were "severe storms" coming. Of course, there were. I have not heard a weather report in the last two months when there would not just be rain or showers - but always "Severe Storms!" ("Expect damaging wind, possible hale, downed trees and power lines." - Oh yes - "Flood warnings".) The hourly weather report said the storm would arrive in our area after Midnight. I kept looking out the window at the cars going by and said to Meryl that we had to do this by 11 pm - before the "severe storm". I now had two concerns. Meryl in the street with the walkie talkie in the drenching rain and that when we backed the Roadtrek up the driveway we would now have the rear air conditioning vent pointing down - and if any rain when in, it could then find its way into the van - which I have been told will happen. I say this so often - with the RV there is never a dull moment! We went out - there seemed to be no cars. It had not started raining. I got into the RV and Meryl went out to the street. She was to direct me out and then in turning the back of the van toward the driveway, and then back in without hitting the curb with the back of the van. I slowly started to back down trying very hard not to hit our fence post which was just too close at the angle I was on. She kept telling me to move the back of the van to the passenger side and if I did that I would move right into the fence post. I got into a better position and started again down. She tells me that it is clear - go now. I do. And I get into the street and am not anywhere near where I need to be to get the back of the van lined up with the driveway. And then I see the cars coming. I got over to the side fast - and past our house. I will not go into the harrowing details of my fifteen minute drive to be able to get back to the house and to a position where I could get backed into the driveway - with cars that just did not stop - some of which would not move around me as I was stopped on the side of the street. I got it in. When we walked back into the house, the rain started.

I could stop here and make a Part 3 but I am just going to keep going. Stay with me, the best is yet to come. So, it is the next morning - the sun is shining and we head out. Pulling out forward into the street is not so bad. We took the Roadtrek and our car - I drove the car and Meryl drove the Roadtrek as she rarely gets the opportunity when we are traveling. We both had the directions to the service center - which we had driven to a week before to be sure we would know where to go. We also had a walkie talkie to communicate between vehicles if we had to. I got to the place first and as I was pulling in a big Class A RV (bus type) was pulling out. The service garage was not what I had expected. It was a large warehouse and they worked in the middle of the warehouse floor. There was a business RV inside being worked  on - a traveling dog groomer. Meryl arrived and waited in the RV outside in their lot. I went inside the warehouse and was directed to the office. It was about five to nine. I was told in the office that when they were ready for us they would call us in. OK. We waited outside.

Not long after the same Class A came back. A man got out - there was a boy in the front inside - and the man went in, talked to someone and came out waiting near us. The RV had California plates. At about 9:30 am - now I was supposed to be in there at 9:00 - and now he was here looking as if he was to go in also - he came over to me and asked when my appointment is. I told him. He told me that HIS was at 8:30 am and he had left because they told him that it would be awhile for him to get in because of the dog groomer - and he had left to get his kids breakfast. There was a family inside - two girls, the boy I saw (all with California blond hair) and his wife. His Class A was new. They were on a cross country trip and he had already been at this service center for his generator that past Wednesday - for six hours! He was not happy. We commiserated about the quality of RVs and both waited to be called. The dog groomer was finished and left - and he was called in. They told us to pull in right behind him. Yes, the shop was that big - much bigger as there were several trucks inside plus a lot of large generators scattered about. I went over to the service tech who would work on our generator and told him what the problem was with the drain plug. I also told him about all of the problems we had starting it. He told me he would check it all out. He was not happy that the generator is under the van requiring being on the floor to work on it. He told me to wait and he would first take a look at the oil drain - before he did anything else - "because if it has to come down off the van, I am going to work  on all of it standing over the work bench and not under the van."  He came and found me outside about twenty minutes later. "It has to come down. I have to order the parts for it - maybe we have them, I have to check." He told me that the oil drain hole is stripped and that a new oil pan with a new drain hole was needed along with a few other parts that went along with that. OK - dollar signs flashed in my head! It was an hour's labor to take it down off the van ($135) and another hour to put it back when it is finished ((+$135) plus the parts- plus whatever else he found that was preventing it from starting. He told me to leave, and when he had it down they would call me. We went home. Roadwork had begun - they were digging and refilling more trenches and the lane in front of our house was closed.

About an hour later we got a call to come back - we were to leave the generator and take the RV home. When I got there the service tech was on his computer looking up the parts. He said that they had no room there to keep the RV and when it was finished - in a couple of days - we would get a call to come back. I asked that while he had it to put a fuel filter in - the one the Roadtrek dealer/service could not put in. I told him that - he said, "Cowards!" and smiled. He said he would replace that and also the spark plug and that just looking he could see that the carburetor was way out of adjustment. Fine. We took the Roadtrek without the generator prepared to leave - hoping that he capped off the gas line really well. Inside the Roadtrek we found that to get to some connection he had to take apart one of the cabinets and the top of  the cabinet and the screws were on the floor. He had told us that he had not put somethings back together as he would need to get back into them when he put the generator back up. Left like this, they would fly around the inside as the RV was driven home. We picked everything up and put it all in the car. Meryl drove the RT home and I followed in the car. The road crew had closed two of the lanes in front of our house and we had to get into the driveway across the closed lanes. The worst part of returning home with the Roadtrek without having the job finished was having to get it out of the driveway again to bring it back to have the generator put back in.

The next day in the late afternoon we got a phone call. The generator was fixed and we needed to make an appointment to have it put back under the van. I took the soonest appointment which was Thursday (this was Tuesday) in the afternoon. Wednesday night we went outside at 1:00 am to back the Roadtrek out into the street, turn it around and back it into the driveway so that we could pull it out the next day in the early afternoon while the road construction was going on (which still had not progressed much). It was easier this time so late as the passing cars were fewer and more spread out - but there are always cars and trucks no matter time of the day or night.

Out Thursday for the ride back with the Roadtrek and the car following. The job would take at least an hour or more and we did not want to stand around waiting there in their shop. We arrived just before 1:30 - the time of the appointment and there was no one around in the shop. Obviously we arrived during lunch break. I could see our generator sitting on a work stand. About ten or fifteen minutes after one workers started to arrive. When the service tech arrived who was working on our generator I asked him if it was running good - and did it keep running when there was a load on it. Yes, he answered. He told me that it had been running all morning and did not shut down - and it ran with a load. Great! He told us to pull the Roadtrek into the shop but not straight in but in and around a corner to the side. This meant around all that was in there and it was close quarters. Meryl was behind the wheel and, with assurance that he would guide her in, she drove it in. She got out - and while I did not realize it, she handed me the keys and I put them in my pocket. We told the tech that we would go off in our car to have lunch and come back in about an hour. And we went off.

At the fast food restaurant I could not figure out why my pockets were so stuffed and I started emptying them onto the table - and then I saw that I had both sets of keys to the Roadtrek. If he needed to start it he was not going to be able to. We had an exchange about how did I end up with the keys and why they were not just left hanging in the ignition, resolved that - my absentminded fault - and Meryl volunteered to drive back to the place with the keys while I finished lunch. No, I told her that we will just finish and both go back together. We got back there. I pulled over and Meryl went in to hand the guy the keys. When she came back she said that the back of the Roadtrek was up in the air on the back of a forklift. I was not happy to hear that. We went off to waste some more time and came back about forty five minutes later.

When we got back the Roadtrek was up in the rear on jack stands. I watched from the garage door and did not go inside. I did not want to rush anyone. I wanted it all done right. I watched as the tech got into the fork lift and drove it behind the van, put the fork under the middle from the back and lifted it up off the jack stands. I really did not want to watch and walked away. There are somethings that you really don't want to see how they're done. When I went back to watch again, I could see the Roadtrek was off the stands and the tech was giving a check around the generator. He then went inside and I could hear it start. Brruummm. It was running! And then it stopped. It was started again and it ran! And then a few minutes later it stopped. I had it running longer at home before the work was done. He came out and got under the van. I could see him looking inside the generator access door, fiddling with something inside. He pushed the start switch on the unit and it started and died. He went back inside, started it, it started and shortly it died. I went out to talk to Meryl. I told her what was happening and that this was not good. We both decided that we should leave and not say anything. Let him work on it and let him fix it. We got in the car and drove off to the stores that were near by.

I had never asked when the generator shop closed for the day as I never figured we would be there that long into the day. It was almost 4:30 and we had not heard from anyone. Meryl called and spoke with the service manager who said that we could come back and get it but they had to speak with us. She did not ask why and we got back there quick. When we got there the Roadtrek was in the shop with the generator running. Good sign! We walked across the warehouse to the office door and went in to see the service manager. He told us what he needed to speak with us about. The reason that it was not starting earlier was that when the A/C was started the startup power for the A/C was too much and it overloaded the generator. The problem was the generator voltage regulator. The reason that it was running was that because they did not want to keep us without the RV any longer they put a new voltage regulator on the outside of the generator (it belongs inside) - as to install it where it belongs would require the generator to come back down off the van and then be put back up again - two hours were needed just for that plus the proper install of the voltage regulator. We could make an appointment to come back whenever to do this and use it as it was. No. That was not a good idea. With the construction going on and at some point it would get more complicated when they actually got around to putting asphalt down finally over the entire road, we needed to get this just finished and fixed and were not going to use the RV until it was fixed. We asked if they could just keep the Roadtrek in their shop overnight and do whatever was necessary to have it all correct and finished. They said yes and we went home without the Roadtrek in the car, hoping that the next day, Friday, it would be done and we would get a call to come and pick it up and be done with all of this.

It was around 2:30 the next day that we finally got the call. We had gone out with the car to do errands - all in the direction of the generator service shop. We finally were told that it was running and all was well. We got there in less than a half hour to find the Roadtrek in their lot running with the A/C going. We went inside and were handed the invoice. It was over $900. Thursday night I learned that a new generator - without installation - which is not much if it is replacing a current generator is only $2400. But the new model cannot just be put in the same place without some modifications as the old and new units are slightly different in shape and size. So while we could have just had a new Onan generator installed (they are the only company that makes these) it would have cost us considerably more. What is most important is that it is running. When we got home I started it and turned on the A/C. It sounds somewhat quieter now when it runs. The next day I did the same just to see that it still starts and runs and keeps running with the A/C on. It does.

Is there a moral to this drawn out tale? Not really. Just some of the frustrations of owning an RV - any RV. Some think that it is a dream come true. It is a dream with a price - sometimes a very steep price both out of pocket and in frustration and concern.  Is all well now? Well, I know that we need to replace the RV batteries very soon as they are five years old - and I am not so sure that all is well with the interconnection between the RV batteries and the engine batteries in the van. That may be another tale to be told.

Before we left the service shop I asked the service manager two questions? What would the price have been if it was just the oil pan that was stripped that needed to be repaired/replaced? About $500. And then I asked him what do they charge for an oil change of the one quart of oil in the generator as I don't really want to go back to Pennsylvania to have this done given the problems in the past two years. About $125 - and he can do it while we wait. That is a lot for an oil change, but considering the two bridge tolls, the two turnpike tolls and the gas - it is a plan for next year.

Thank you for going along on this journey and reading this Onan Tale!