Roadtrek

Roadtrek
Showing posts with label 170. Show all posts
Showing posts with label 170. Show all posts

Saturday, November 2, 2024

CONNECTING TO A CAMPGROUND CITY WATER SPIGOT

 What would just connecting to a city water spigot in a campground need an article for? After all you take your hose and attach to the spigot,  connect the other end of the hose to your city water connection on your Roadtrek - and turn on the water. Right? Well almost right.


 There are two things to do before what is simply described above. The first thing to be aware of is that many of these spigots are close to the ground and in many campgrounds there are dogs and other animals wandering around the campground during the day - and at night.  The dogs, especially, find these low down city water spigots a favorite thing to lift their leg against and cover the spigot at its opening and and the screw threads that you are going to attach your city water hose to. Yuck! This common.  

The most suggested way of disinfecting the spigot is to mix a solution of bleach and water in a spray bottle and spray that into the spigot opening and allover the outside of the spigot.  We did this when we first got our Roadtrek. We would mix up a batch in a spray bottle and keep it from trip to trip. Then we found out that the bleach loses its effectiveness over time - and especially mixed like this in the heat of the summer.  So we started mixing it just before we would use it - and wind up discarding more than we sprayed - and it was a pain to do this when you are trying to get through hooking up. 

I recently found out about a better spray to disinfect a campground spigot for this reason from an RV TV streaming show.  They said to spray hydrogen peroxide and that it was available already in spray bottles.  As long as hydrogen peroxide is kept in its brown bottle and kept closed it lasts for a very long time. I went out looking for hydrogen peroxide in a spray bottle and found out that it is sold in Walmart stores in the pharmacy department.  

This bottle is very inexpensive and it is easy to store in the outside cabinet on the side of the Roadtrek with your hoses. Spray the inside of the spigot hole and all around the spigot head. Let is sit for five minutes and then turn on the water to flush out the spigot before you connect you city water hose. 

There is just one more thing to always do when you are connecting a city water hose to your Roadtrek. You MUST attach a Water Pressure Regulator. The best place to attach this is between the city water hose and the campground spigot. After you spray the spigot with the hydrogen peroxide - attach the city water connection to the spigot and then attach you city water FRESH hose (yes there is a special hose to use on an RV - these hoses have no lead in their connections and they are usually white hoses or a white with a blue stripe hose, or a blue hose. The hose is labeled on its packaging as "drinking water safe" or "safe for potable water".

Water pressure regulators for RVs come different ways. The one above has the max pressure it will limit through it permanently set to 40 psi - which is the most pressure you want in the Roadtrek or any RV plumbing that will not burst the pipes.  There are other preset city water pressure regulators that have an analog meter attached to see the water pressure - which is not really necessary. Then there are water pressure regulators that you set to the allowed pressure. They also have an analog meter attached to see what the water pressure is - which for this type of water pressure regulator is very important. This might seem like the best to get, but if you forget to set it or it has moved off the setting you set it to last time, you will damage your Roadtrek's plumbing.

RV accessories retailers online have all of these. Many Walmart stores have RV accessories in their Auto aisles in a section of their own on the shelves. They have the water pressure regulator shown above in the photo. They may also have a water pressure regulator that looks the same but is made of blue plastic. I do not recommend buying the plastic one - get the brass one. Plastic too easily can break or get a small crack and the pressure will be effected. 

So hooking up to city water is a little more than just connecting the hose - but it is just as easy when you add these few steps.

Also - if you are concerned about the water that comes out of a city water spigot at a campground, you can buy a filter that is attached to your city water hose and it will filter all water going into your Roadtrek (even when filling the fresh tanks through the door openings).  This is a thick walled plastic cylinder about a foot long and maybe two and a half to three inches in diameter. I have a four foot fresh water hose that I put between my pressure regulator and my long city water hose and the water filter is attached between.  We also have a regular Brita kitchen sink water filter - the same that goes on kitchen sinks at home - on the kitchen sink faucet in the Roadtrek.  This lets you know when the filter needs to be changed - and then you just take out the old cartridge and drop in a new one.  The hose filter is also found at Walmart in the RV accessories section and the Brita water filter can be found in most places that sell household items.



Saturday, November 25, 2023

THE ONAN GENERATOR

 My 2011 Chevy based Roadtrek 190 Popular has the Onan Microlite 2800 KV model generator. Since this model, starting in 2012, Onan introduced a changed generator model  -  the Microlite 2800 KY generator. Since that model there have been two other model Onan Microlite 2800 generators. The most current - that was never used in a Chevy based Roadtrek - is the Onan QG 2800i. It was not used as it did not exist when RT stopped building Chevy based Roadtreks. It can be installed in a Chevy Roadtrek to replace an older model or as a new install.  I am not familiar at all with the Onan that came between the KY and the OG2800i.  All are gasoline powered generators. The only Roadtreks that have a propane generator - installed by Roadtrek - are the diesel engine Roadtreks - none of which are on a Chevy chassis.

In earlier Roadtreks the generator was installed in a cabinet on the outside of the Roadtrek with easy access.  Later, Roadtrek mounted the generator under the chassis of the Roadtrek in the rear driver's side of the van. This location is very difficult to access and requires crawling under the van with very low clearance, reaching up on your arms to open an access panel to the inside of the case, and then craning your neck up to try to see inside the generator to check the oil, change the oil, and reset a circuit breaker and replace a fuse - both of which will be covered later in this article. I have watched Onan service technicians get under the van to work on the Onan much easier by rolling under on a mechanic's creeper. This raises them up enough to better reach in and see inside a little better and not be too high to fit under. They roll in from the side behind the driver's side rear tire.

The position of the generator is rather precarious for the low ground clearance van.  A pot hole and bottoming out can hit the generator. A flooded street can submerge the generator. A steep inclined (or declined) driveway can bottom out the rear of the van and hit the generator. Of course, none of these things are good for the generator. Always be aware of the road and what you are going over when driving a Chevy based Roadtrek with the generator on the bottom. 

The differences between the Onan Microlite 2800 KV and KY models are these. The KV model has an owner accessed altitude adjustment for the motor. The owner can do this easily on their own - following the instructions in the KY manual. The KY model has an owner non-accessible altitude adjustment that -  per Onan - requires a technician to adjust and the addition of a part.  The KY model has a troubleshooting lamp system. The power light on the KY's wall switch flashes a code sequence if there is a problem with the generator. The code sequences are defined in the KY manual. There is NO troubleshooting lamp in the KV model Onan.  The KY also has a priming button to prime the generator before starting. To do this the bottom of the start button is pushed in once or twice to prime the motor with gasoline. The KV model does NOT have ANY priming function. Pushing in of the start button of the KY model only shuts the motor off if it is running.

 The new OG generator model is stated to be much quieter than previous Onan generators. It has a different motor than previous Onan models that is not supposed to require the same exercise schedule of the previous generator which was once a month for two hours of continuous runtime under half a load (the A/C in summer or a plugged in electric space heater in cold weather. The installation of the OG model using the same mounting holes under the chassis that the KY, KV used, requires an adapter plate sold by Onan to make the new case holes match up with the previous drilled  holes under the chassis.

The basics of starting the Onan are covered in our article THE GENERATOR found here. The Onan KV manual may be downloaded here.   For the KY manual, I am not finding a current link any longer for this manual. If you would like a copy of the PDF file of the KY manual that I have, please contact me using the Email Us link in the right column of this page. 

 There are maintenance items that are listed in the manual that are not to be ignored. They include changing the fuel filter, changing the oil (minimum once every year or per hour schedule in manual), changing the air filter, and changing the spark plug. On RV shop that I took my Roadtrek to for the fuel filter change would not do the job without taking the generator down off the bottom of the van. I did not have them do the job. I then took it to an authorized Onan service center that changed the fuel filter with the generator still attached under the van.  If any shop tells you that there is an oil filter - there is NO oil filter.  Some authorized Onan shops will do all of these items when they do an oil change. Can you change the oil yourself - yes. The grade oil to use depends on the area you drive the Roadtrek in the most - and there is a chart in the manual that specifies which oil for which type of environment. Changing the oil means doing this on the ground with you on your back reaching up - or on your elbows if you are on your stomach. Checking the oil means removing the oil cap which has a small dip stick on it. Take out the dipstick and wipe it off. Put it back in BUT leave it on the top - do not screw it back down. The oil is checked with the stick on the top of the oil fill rim.  To drain the oil there is a drain plug under the Onan. There is a specific torque that MUST be used when screwing this plug back in. Only use a torque wrench when doing this set to the correct torque which is in the manual.  I had a shop that did not do this and they stripped threads on the pan. The pan had to be replaced. 

When any work is done inside the Onan inevitably hands working in this tight space are going to hit the circuit breaker handle that is inside the Onan. This circuit breaker is connected to the control board and if tripped or off -  when you start the Onan it will start and run just fine bur NO POWER will come out of it into the Roadtrek. The AC outlets will not work, The air conditioner will not start. The TV will not start. The microwave will not start - in fact the microwave is a good place to see if the breaker is tripped or not. If the breaker is tripped and the generator is running the display screen that is always on when there is power to the microwave will be dark  and off!.  This can happen if you checked the oil or if you changed the oil - or any work was done inside the generator by you or a service tech. The service techs rarely check to see if the breaker is on when they finish working on the Onan.  Below is a diagram from the Onan manual of where the breaker is.  

 

I have made this big because this diagram should be better and it is not. There is an open space in the area the arrow is pointing at. If the breaker is on you will see a small black handle pointing to the passenger side in that  space.  If the breaker is off or tripped, you will not see anything looking up from the ground to inside this area. The handle will be hidden when pointing down. Reach in with a finger and feel for it!  Avoid the fuse which is also in this open space.  When you feel the handle. push it down and then pull it up with your fingertip.  Close up the Onan. Go in and start the Onan and check that there is power - look at the microwave display!  This is the first thing to do if your Onan is running and there is no AC power inside  the Roadtrek!

The fuse is even harder to see. It is a regular auto blade fuse - not hard to replace. You just have to find it and pull it out. There is a sticker (sometimes) on the side of this open area with an arrow pointing to the passenger side that says FUSE. If the fuse lined up with that it would be great - it doesn't. Feel for the fuse - be certain before you pull it out.   WHAT DOES THE FUSE DO?  If the fuse is BLOWN the generator DOES NOT START. It does not crank. It does nothing when you push the switch inside which does not light. IT IS DEAD!  First thing to do if this happens is check the fuse inside the Onan. If it is the fuse it saves a lot of money and trouble to get the Onan fixed or trying to fix it yourself. 

 The Onan uses one half to a third gallon of gasoline in one hour of runtime. The generator will automatically shut down if the gas tank in the van goes below 1/4 tank. This is to prevent you getting stuck with no gasoline running the generator all night.  The generator will also shut itself down if the oil level in the generator falls below full.  This prevents the generator motor burning itself out. 

If you own a Roadtrek with an Onan you already know that it is loud and it vibrates when it is running. You can feel the vibration in the floor. There is an Onan resonator that you can buy that will quiet the motor noise some.  It still vibrates.  Some have added rubber cushioning to above the Onan and where it is bolted into the bottom of the chassis and that can lower the vibration.  I have not done either.

Some may have Roadtrek's later generator system - the "underhood engine generator". This is a SECOND high power alternator installed by Roadtrek under the hood and run by a longer and different belt. The belt is not standard to the Chevy and if you have an engine generator it is advised to buy a spare belt and always have it with you in the Roadtrek.  What this does is provide generated AC power to the Roadtrek by starting and running the engine. The engine is running at idle which Chevy will tell you is not good over a span of hours but Roadtrek insisted it was not a problem. Is this quieter - only if your engine is running is quiet. There are no vibrations - that is a plus. This does use a good amount of gasoline.  Much more than the 1/2 to 2/3 gallon the Onan uses - plus there is a great deal more exhaust that will come from running the engine with more CO to come inside or drift to a neighboring RV. Roadtrek started offering the engine generator to Chevy based Roadtreks around 2015 along with some other advanced electrical system components that previously were tested and sold only on Sprinter based Roadtreks. 

Please get the manual for your Onan, print it out and keep it in the Roadtrek - or put the USB file on your phone or a USB stick to access on your computer when traveling. It goes into much more detail than I have here and it has a troubleshooting chart written out inside.




 


Tuesday, August 9, 2022

GETTING UP TO THE ROADTREK ROOF

 The roof of the Chevy Roadtrek's - 170, 190, and 210 are added to the van to raise the indoor ceiling so that walking around inside the Roadtrek is possible.  The height is a little over six feet - and is lower in the bed area by a few inches where the floor is raised and where the air conditioner is the ceiling is lowered by the air conditioner.  The increase in height brings the exterior height of the Roadtrek to 8 feet 10" tall. This, according to Roadtrek, includes the television antenna and the lid of the Fanatastic Fan ceiling ventilation van.  The roof is made of fiberglass.

When one needs to get up to the roof outside to do any work - perhaps on the antenna or the ceiling fan, Roadtrek was very clear that the fiberglass roof cannot support full body weight.  Their recommendation was to use a ladder to get up to the roof up to your waist and lean over onto the roof still standing on the ladder which would evenly support part of your weight and be able to get to whatever you needed to work on. 

I have several ladders and step stools. The only place that I can store my Roadtrek when we  are at home is at the top of our suburban driveway which does have an incline  Going up to the roof of the Roadtrek means the ladder is not sitting on level ground but rather at an angle of the incline of the driveway. Going up on ladders is not one of my favorite things and whenever I have needed to go up there I have had Meryl on the ground holding the ladder on the side where if gravity wants to take the ladder down at that angle she is there to stop it.  She has been very good at doing this. 

The ladder I used for several years was a regular step ladder that would get me up to the top of the Roadtrek but was rather precarious and with me on the top, top heavy.  I never was really happy going up on that ladder to the roof of the Roadtrek - especailly if I had to move around up there to do whatever it was that I had to do.  I would first try using one of the step stools we have - one with two steps which never got me all the way up to the roof - so that did not work unless I wanted to reach the A/C vent over the cargo doors in the back of the van.  We also have a taller one that got me up a little higher but not enough to get up high enough to lean over the roof. At some point, I bought an extension ladder to be able to get up at the side of my house to outdoor light fixtures or the roof of the detached garage - all of which have level ground to put the ladder on.  I tried this ladder with the Roadtrek and it was not bad, but I did not want the metal ladder to lean on the painted roof of the Roadtrek. I bought rubber bumpers that went on the ladder but when they leaned on the side of the Roadrek with me moving around they were going to scuff the roof. That was no good. I got a thick, quilted moving blanket at Harbor Freight,  That was a little better but it slid easily on the side of the roof - and when it slid so did the ladder.  Not good - as far as I was concerned. 

I said to Meryl why don't they make a really tall step stool. She did not know. I did not know. So I went to find out. I found the ladder in the photo below at Home Depot. This was several years ago and they may not carry this same ladder but they do have very similar ladders. This ladder is made by Werner.

 

The ladder takes you up 5 feet 5 inches. One is not supposed to stand on the very top platform which is there for tools. The ladder is very sturdy and even on the angled driveway next to the Roadtek it gets me up to the roof easily - and not as precariously as the regular ladders were. I still have Meryl holding the ladder when I am up on the roof - though I did go up on my own once - not wanting to wait for Meryl to come out of the house to hold the ladder - and it was OK. It does not touch the side of the Roadtrek. I am not tall and I can get up to the roof enough to put myself bending at the waist with my upper body flat on the roof and my arms and hands free to do whatever I have to up there.  I will share this - I cannot get to the three windows on the roof from the side of the Roadtrek with any of the ladders I have including this one because it means leaning way too far toward the downward angle of the driveway by how these windows are positioned over the windshield.  When I clean these windows I do so the way I wash the rest of the Roadtrek from the ground with an extending pole hose nozzle  and an extending pole vehicle cleaning brush.   See this article - https://roadtrek190popular.blogspot.com/2013/10/washing-roadtrek.html

 This, of course, is not a take with you when traveling ladder. It is too large to put anywhere inside the Roadtrek - much less even get it inside the Roadtrek without damaging something.  There is no need to get up to the roof of the Roadtrek when we are traveling - and if there was, I would go over to the campground office and ask to borrow a ladder.

 I know that some Roadtrek owners will say it is no problem going up on the roof - being up on the roof with full body weight - we do it all the time.  My response is "Do whatever you want with your Roadtrek. I heed the advice given by Roadtrek, not to do this."  Many of my readers know we bought the Roadtrek new. It is now 11 years old and it still looks the same as the day we took delivery of it. It was a major investment for us and we have to keep it in as best condition we can - so I do not take any chances with it.  I think of what "Dirty Harry" said in one of the movies - "Feeling lucky?" - when I hear or read the "we do it all the time". Sooner or later luck is not always with you. 


IF YOU WOULD LIKE TO CONTACT US TO ASK A QUESTION ABOUT ANYTHING YOU READ IN THIS ARTICLE PLEASE EMAIL US USING THE LINK IN THE RIGHT COLUMN OF THIS PAGE.





Saturday, June 19, 2021

Another Generator Tale and Some Basics to Know When the Generator is Not Working

 Our Roadtrek has been sitting on the driveway for over a year and a half because of Covid-19. We live in an area that was hard hit by the virus and we pretty much stayed indoors only going out once every several weeks for essentials. Trips that we had hoped to be able to take in 2020 were not possible. Places that we wanted to go to - if we could have gone away had canceled all of their events or just closed. I have been going out to the Roadtrek and starting the engine every week. We took it for a few local two hour drives - out and back to keep it running, charge the batteries, besides plugging in to charge the batteries. I also had to keep exercising the generator for its monthly two hour continuous run with a half load which is either the air conditioner running or in the cold weather an electric radiant home portable heater plugged into one of the Roadtrek outlets. I did this diligently until February 2021 when it snowed here every week and the snow piled up around the Roadtrek and we could not get into it. It ran fine when it was exercised in January and shut off fine as well.

The second week in March 2021, the weather was getting better. Most of the snow had melted and I went out to exercise the generator. I started the van engine to boost the batteries that are needed to start the generator, put the battery switch on, and pushed the generator start button on the wall inside the Roadtrek. What should have happened was the generator starting to crank, catch, and run. I should have seen the amber light on the switch come on. None of that happened. What did happen was the light did not come on with the switch held in, there was no noise at all - there was no cranking, and when I took my finger off the switch, the switch light did flash on and off once, and I could hear a noise toward the back of the van (where the generator is under the chassis) that went clunk - once. Oh boy!  I tried several times more. 

I went into the house to get Meryl as I was going to try to crawl under the back of the can to the generator - something I am not supposed to do because of a physical issue - and try to start the generator from the switch that is behind the access panel on the front of the generator.  She came out with me - basically to pull me out if I could not get out from under the van - and I crawled under. I opened the access panel - two push up tabs on the bottom of the panel releases it which is easy to do if you are not lying under the van on your side trying to reach up while still supporting yourself on your elbows. I looked inside and the start switch is right there. I pushed the switch and nothing. This switch has no light but when I released the switch I did here the single clunk.

There is a 5 amp fuse inside the generator. This fuse is there to protect the generator starting electronics.  If this fuse is blown, the generator will NOT start. If I could get to the fuse and see if it has blown, then replace it, the generator MIGHT start. The problem was the fuse is down and behind other components and I could not see it. I could not even feel it when I tried to get my finger down to where I thought it should be.  At that point, I could stay under the van any longer and I put the generator access panel back on and crawled backwards to get out - with Meryl's help. 

It was March. Covid-19 was still very much present and we had not been able to schedule appointments for the Covid vaccine. We decided to just leave it alone until we were fully vaccinated and it was warmer to deal with. And we knew it had to be brought into a Cummins/Onan authorized service center. 

By the end of May we were both fully vaccinated and we were trying to get the Roadtrek ready for hopefully being able to start to travel again. I called the generator shop which is in the next county about a 45 minute drive.  They gave me a morning appointment to bring the Roadtrek for them to work on the generator. 

We took the Roadtrek to the Onan shop the morning of the appointment. The appointment was for 10am. We arrived at 9:45. Since we were not sure how long they would need it to work on, Meryl drove the Roadtrek there and I followed in the car.  We parked in the back of the building where the entrance to the shop is and we walked around the building to the office entrance and let them know we were there. We were told just to wait with the Roadtrek in the back as the service tech was finishing a job offsite and would be back very soon. At about 10:20 or so, he arrived. I explained that it would not start and what it did when not starting. He asked where the generator is and I told him and he said, "I was afraid of that!".  He did not like working lying on the ground either.  I showed him the start button inside and turned on the battery switch.  I also told him that the last time they worked on it, it also did not start which was 2018 and the paperwork I have from that repair said the fuse had come loose. He went to the switch inside the Roadtrek and tried to start it - and it did exactly what I had been doing for me  - not start. We told him we would wait or if he thought it would be long we could go and come back. He said either way and we stayed but we had to leave the shop and watch through the open garage door. He went under the van with a work light and in about five minutes I hear the generator start. It has not done that in three months.  He shut it off and started it twice more. As he crawled out I shouted into the garage - "Was it the fuse?" He said it was - it was loose.  I asked why would it go loose and he told me that is what he would have to find out now.


If you have ever been concerned about the Roadtrek being put up on a lift - what he did next (and I knew this is what this shop does as they did it with my Roadtrek in the past) - would make you cringe as I do every time I see them do this.  He got into a forklift and drove it behind the Roadtrek. He centered the fork with the center of the bumper, lowered the fork down and drove under the back of the Roadtrek and raised the fork until it made contact with the bottom of the chassis and lifted the back up about two feet off the  ground.  Then he went back under.  I could not really see what he was doing from that point so I went to sit in the car with Meryl to read an ebook on my phone.

The car was parked on the other end of the parking lot and after awhile I moved the car and parked it facing the open garage door and the Roadtrek. About an hour went by and he looked like he was finishing and then he put the back of the Roadtrek down  with the  forklift.  I went over and asked him if it was done. It was. This all was just less than an hour including the regular maintenance that I asked be done on the generator. I asked him about the loose fuse and what did he do about it so that it would not go loose again. He told me then that it turned out not to be the fuse. He thought it was at first because when he put his fingers in around the fuse, he was pushing around and thought he felt the fuse seat back in, and  then then the generator was able to start. When he looked closer with the Roadtrek lifted up he found a plug and socket that are supposed to be tightly snapped together and not come apart and it is right behind the fuse. When he touched the fuse earlier he had actually pushed the plug and socket close enough together for the generator to be able to start. OK, but I had to ask why would this have come apart. What he told me I don't really accept,but it was working and there was no reason to question further. He told me that when it was all put together originally this was not snapped tightly together as it should have been. I said that was ten years ago and he just shrugged. BUT the Onan started.  

Now, back in 2016 when I first brought the Roadtrek to this same shop to work on the generator, they had to take it down to repair it and took it apart. It is possible that this plug and socket were not tightly snapped back together then and over time with all the vibrating the generator does when it runs, it is possible that finally in January 2021, this connection shook loose. I don't know. As long as it works now - I am fine with it.  

He also did as I had asked them to do, an oil change, a fuel filter change, and a spark plug change. That was all done.  I then asked him - and this is the important part of this story, if he tested it under load. He had not. What this means is did he test the generator running with a load - something running inside the Roadtrek powered at 110 volts by the generator - like the air conditioner. He said I could do that while he stood by but he wanted me to bring the Roadtrek outside the shop to do so as he did not want to fill the shop with exhaust. Fair enough, 

I baked the Roadtrek out of the garage, went to the switch and the generator started right up. Then I let it run for three minutes - I usually let it warm up for five minutes before putting on a load but I did not want to make him wait around too long for me to do that so I let it run for three minutes this time, then I turned on the A/C. NOTHING! I knew exactly what was wrong. We called him outside and let him know and he went under the van to the generator and clicked the circuit breaker back up. 

When there is no power coming from the Onan the circuit breaker is tripped - and any work done inside the small space in the generator, a hand will surely find the circuit breaker switch and accidentally knock it down to off. He was under and I thought he had already reset the breaker but had not. I tried the A/C and again nothing. The generator was still running. I plugged in the microwave which I keep unplugged over the winter (just to not overwhelm the Onan when I exercise it every month and in the cold it is harder starting it). The microwave had power. I slid the A/C switch to ON and it started. He had by then reset the circuit breaker. 

SO - the point here is  - if you have work done on the generator, even just an oil change, or you do work on the Onan - if there is no power inside with the Onan running -  the service tech or you hit the circuit breaker handle and turned it off. That is fairly simple to get to and flip it back up.

This Onan shop which is a sales and service center for all types of generators from big house and really large worksite generators to as small as the Onan Microlite 2800. We have been there when they were working on a large Class A's generator. They charge $166 an hour labor plus parts. Our job took just less than an hour and we were charged $170. total. This included the labor time, the oil, the fuel filter, and the spark plug.  This was a LOT less than we were anticipating.  

The Onan now runs with the push of the switch and we  know that if we need it, it is ready.  In the next few days I will exercise it for its usual two hours a month with the A/C running to get it back to its usual exercise routine.
 

A FEW THINGS TO TAKE AWAY ABOUT THE GENERATOR FROM THIS TALE:

How this service tech went under the Roadtrek - without it lifted up  - was interesting and maybe it is how others do it.  He went under with a creeper and went in from the side and not straight in under  the bumper (as I go under). This might give a little more ability to move under the low van and if I have to go under I will try it that way.  It seems a lot better than going head in from under the bumper and the hitch.

MORE IMPORTANT:

1)  If your generator does not start, the first thing to try to check is the fuse. The fuse if blown will prevent the generator from starting as no 12 volt power is getting to the generator's starter.

2) If your generator is running BUT there is NO POWER coming from it to the inside of the Roadtrek 110 volt appliances plugged in, the first thing to check is the circuit breaker INSIDE the Onan at the front looking in. Reset that breaker by flipping it UP and you should now have power inside the Roadtrek from the generator. 

Of course with both of these - IF NOTHING MORE IS WRONG!  

 

Here is a link to our general Onan Generator Article - for much more detail about how it works. 

 IF YOU WOULD LIKE TO CONTACT US TO ASK A QUESTION ABOUT ANYTHING YOU READ IN THIS ARTICLE PLEASE EMAIL US USING THE LINK IN THE RIGHT COLUMN OF THIS PAGE.

 
 


Wednesday, June 9, 2021

A NOZZLE FOR THE MACERATOR HOSE

 In April 2019 when we had the macerator in our Roadtrek replaced as it had finally broken down, we also had the Roadtrek dealer/service center that we go to in Pennsylvania install a new macerator hose - the Thetford Sani-con hose - that is much more flexible and easier to store in the outside compartment in the Roadtrek that is provided for the hose.  When they replaced the hose, I asked them to take the nozzle off the original hose and install that on the end of the Sani-con hose. For some reason they were not able to do that and instead, built a new nozzle from PVC plumbing parts that resembled the old one but was larger. It had a big turn valve on the top to open and close the valve. When put away with the valve closed any remaining water or waste in the hose would not leak into its storage compartment. 

The first time we got to use the new hose and its nozzle was on our trip in July which was only four days. As we were leaving on that trip we discovered a problem with the coach batteries - which is well documented in our articles in the summer and Fall of 2019. We spent the rest of that summer and Fall dealing with the batteries and that prevented us from taking another trip in the Roadtrek that year.  Then Covid-19 arrived and changed the world and all of our lives. For a year and a half after that we remained inside with the Roadtrek on the driveway. In November 2020, we winterized the Roadtrek and discovered that the valve handle that was on the nozzle that the service center created would not turn. To get it to turn we used spray lubricant and finally resorted to tools and force to get it to open. Once open we dumped what little was in the waste tanks. We closed the nozzle that seemed to turn due to more lubricant sprayed in and just in case put the nozzle in a plastic bag and sealed it around the hose. A few days later we opened the hose storage compartment and saw that the bag had water inside of it. We dealt with that and left it all to the Spring. 

 As it got closer to Spring I started looking at what could replace the nozzle. There is a nozzle that is made for the Sani-con hose. It is a handle piece that attaches to the hose and ends in a graduated cylinder that fits into the sewer drain hole at a campground. On the bottom of the cylinder is a screw cap to seal the hose. This looked like a good idea. It's dimensions, however, seemed big. The diameter of the cylinder at its widest point is 4" - possibly larger as dimensions were not clear in any of the specs for it. The opening to the storage area for the hose and nozzle in the Roadtrek 190 is 3.5". It seemed to me that there was no way that this would fit. I contacted Thetford and asked for the exact dimensions and they never  responded. I asked on the Facebook group and no one who replied knew.  That ruled out the nozzle made for the Sani-con hose!  That brings us to now. 

When we started to dewinterize in May 2021, we could not get the nozzle valve on the hose to open again. Once again with some more spray lubricant and a lot of force it turned, but this was never going to do for traveling. We could not take a chance that we could not dump the tanks because we could not get the nozzle open. We held off dewinterizing until we came up with a nozzle for the hose that not only was going to fit but would be very easy to use - and most important leak-proof. I had an idea in mind and I went to home store websites to look at plumbing parts. I measured the inner diameter of the part of the hose at the end - the hose itself is one inch diameter. The hose end is in an attached heavy rubber coupler. This is what we made for about ten dollars in PVC plumbing fittings, a length of 3/4 pipe which we had, and the most expensive part of the needed supplies - a package of cans of PVC pipe primer and pipe cement - used to glue the PVC pipe together. 

Here is what we made -

It is not pretty and some of the primer leaked when it went together but it works and it works really well. Most important - it fits in the storage compartment with the hose easily. To explain what you are looking at here.  On the left is a fitting that on one end fits into the hose - the end with the barbs. The other end of that fitting which is inside the pipe seal tape is a female screw into end. Attached to that end - which is also under the pipe seal tape and out of view is a male screw end and a slip end on the other side - the white on the left attached to the pipe, that is glued over the pipe. In the middle is the pipe. The pipe can be any length you want. We cut a section of pipe 8" long. On the right side attached to the pipe is a slip end to male screw on end adapter. This is glued to the pipe. On the very end is a screw on cap to seal the nozzle when stored inside the hose compartment. To attach it to the hose you use a screw band hose clamp. This is a strip of metal with rectangular holes that when the screw is turned on the clamp with a screwdriver the clamp gets smaller around the joint on the and compresses into it to make a seal. First you put the clamp open wide around the hose from the end of the hose. Then you push the barbs on the L connector into the hose. Finally, you use a screwdriver to tighten the clamp around the hose and compress it around the barbs inside the hose. The joint is solid and does not leak.   The nozzle is simple in design; it is not pretty, but it works. 

 To use it = take out the hose, point the nozzle away from you and take the screw cap off. Put the cap aside - don't lose it!  Any water in the hose will pour out so watch your shoes. Point the nozzle into the sewer drain hole and have someone push the button to start the macerator. What is in the tank coming through the macerator will be pouring from the nozzle and into the sewer. When done - raise the hose to get any water out of it and put the cap back on the nozzle.

I have only worked with PVC pipe once before. I do not like doing plumbing. With plumbing, it all looks right and when all together you come back and there is a leak someplace. This is the reason that I made sure there would be no leaks by wrapping the screw joints with pipe seal tape. This is a rubberized tape that sticks to itself - pretty much permanently. It comes on a roll and is about half an inch wide. You pull and stretch the tape as you put it on over itself a number of times. It is the pulling and stretching that affixes it to itself. After it is on you can mold it with your fingers around what it is  on. I have used this in the hose to fix leaks in pipes and it lasts. It is sold in plumbing sections of home stores and also in Walmart in the plumbing aisle. 

Here are the parts I used. You will find similar parts in most plumbing departments in home stores. I went to Ace Hardware because they were the only place locally that had the first part I will list which was hardest to find. These are in order of installation from left to right:

1) Lasco Schedule 80 1" insert X 1" diameter FPT (Female Pipe Thread) PVC 90 degree elbow.

2) Charlotte pipe Schedule 40 1" MPT (Male Pipe Thread) x 3/4" diameter Slip PVC pipe adapter.

3) 3/4" PVC Schedule 40 pipe (You can buy two foot lengths of this in Home Depot).

4) Charlotte pipe Schedule 40 3/4" slip x 3/4" MPT PVC pipe adapter

5) Charlotte pipe Schedule  40 3/4" FPT PVC Cap  (Buy two of these so that you have a spare).

You will also need PVC Pipe Primer and PVC Pipe Cement -  sold in a set of small cans. 

To learn how to put this all together there are basic PVC plumbing assembly videos on You Tube that show how to cut the pipe, join the pipe with the fittings and use the pipe primer and pipe cement. Wear gloves - and not vinyl gloves. The primer ate through the vinyl gloves that I was wearing. It also stains your skin so if you get it on you - wash it off with soap and water QUICKLY.

The finished nozzle attached to the Thetford Sani-Con hose with a plumbing screw clamp - 






Saturday, May 29, 2021

TIRES FOR THE ROADTREK

Tires, even with good tread and good sidewalls have a lifespan.  Different brand tires have different lifespans. Our Roadtrek came from Roadtrek with Bridgestone tires. Checking on the Bridgestone website, Bridgestone tires have a lifespan of 10 years - as long as the tires are inspected each year to be certain that they are still good. Each year our Roadtrek is inspected for the New York State required annual inspection by the local mechanic that we bring it to (along with our car) who does has done all of the work on our Roadtrek and our car.  I ask him to inspect the tires when he does the inspection. Our Roadtrek is inspected in May each year which coincides with the month that the Roadtrek was registered and received its New York State license plates. While not planned, this gives the Roadtrek a thorough inspection before the start of traveling season.

I knew this year we would need new tires for the Roadtrek because they were 10 years old.  They were in very good condition - and they wore well. I have liked Bridgestone tires on my cars and I wanted to replace the Roadtrek tires with Bridgestones. We have not had good experience with Michelin tires on our cars, but I know many do like them.  I went on line and checked on several models of Bridgestones that would fit the Roadtrek.

The Roadtrek has tires that are LT245/75R16E.  LT stands for "Light Truck". R is the speed rating of the tires. The E is the most important in the size - this is the weight load rating of the tire and the Roadtrek must have an "E". There are other 245/75/16 tires that are not E. I discovered looking at tires that to find the tires for the Roadtrek, if you put in Chevy Express 3500 the correct tires do not come up. I also found that if you put in both Chevy Express 3500 and the size you get "This size does not fit your vehicle."  I put only the LT245/75R16E and tires came up for the Roadtrek. I saw "All Terrain" and "All Season" tires. I took down the tire names and read reviews and then went to the Roadtrek Group on Facebook to find out if anyone has these tires on their Roadtreks. Some did - and I heard good things about the ones I was considering. One of the tires I was uncertain about as while it should be fine many descriptions of this tire online was that it was an All Terrain tire that was best for Off Roading -and we drive on the highway and never go Off Roading - into the muck and the mire, the snow, the sand, etc. The closest we come is the gravel in the campground RV site or the driving on grass. It was the tire I most leaned to - and one Roadtrek owner said he liked it. More had the other tire I was considering. I was prepared to go shopping. 

I never expected, however, that getting tires for the Roadtrek locally was going to be so difficult.  

The difficulty was not because the tires are not available - they are very available. The problem is finding a tire shop that will install them on a van that is 9 feet tall and weighs over 8,000 pounds. Their shops are not tall enough or their lifts are not strong enough. Now, some reading this will say but X tire shop or Z tire shop did mine and that company is all over the country. It seems though that some of the very popular chain tire shops are not in New York - at least not anywhere near here. The Discount Tires chain is very popular but it turns out the closest one to us is in Pittsburgh is 420 miles one way. That is a little far to go to buy tires - and to drive with tires that are ready to be changed. There is one local tire chain that dominates tires here - and they are in every town, but the shops are small, the parking lots are small - and the Roadtrek would not fit through the doors into the bays. Independents are even smaller shops with even smaller property to bring the Roadtrek onto. I knew from the forums and Roadtrek groups that Costco is a popular place to go to have tires put on the Roadtrek and we have Costco here.  I went to one of the Roadtrek groups and asked about going to Costco for tires for the Roadtrek. The response was maybe - as it seems some Costco Tire Centers will install on a Roadtrek and some will not. Oh boy? What would the one here do? 

We are just starting to venture out of the house on a semi-regular basis following our Covid-19 vaccines and do so with caution. As it was, we had to go to the Costco for a few items and while we were there we stopped into the Tire Center and asked the man at the counter. His answer was you have to ask our manager. The manager who was standing nearby talking to a customer came over when he was done and we asked him. I described the Roadtrek - because no one around here knows what you are talking about is you say Roadtrek - as a van RV built into a Chevy Express 3500 van. I told him it is 9 feet tall and weighs 8,000 pounds (which is approximate). He stood there not saying anything and then said that they no longer put tires on RVs - they did up to two or three years ago but they don't any longer. I, again, tried to give him a description of how the Roadtrek is not the image of the large Class A that comes to mind when "RV" is said. He considered it for a minute or so and said, "I have to see it to decide!".  hat was better than a flat out "No!". I asked when he would be in, he gave me when he would be there over the next several days and we left. 

The next day I decided we need to find out from him as soon as possible and called the day after that which was one of the days he would be at the Tire Center. It turned out that he was not the overall manager but the Assistant Manager of the Tire Center. (Perhaps all department heads at Costco are "Assistant Managers" but whatever his title he was the man in charge at the moment.  We went to Costco with me hoping that he would say yes looking at the Roadtrek and have the tires - and we would be coming home with them on the van.   

When we got there the Assistant Manager who we had spoken to came out and looked all around the Roadtrek. He looked under it. He looked at all sides. He looked at the tires. He stepped back and took photos of it.  While he was looking, we were standing by watching him look. He asked some questions and was writing on a pad the entire time.  Finally, he said. "I will have to let you know - tomorrow!" Oh boy! Before he walked away I pulled out the paper I printed out from the Costco website that had the tire I was thinking about on it. This was the one that more Roadtrek owners said they had on the group I asked. He looked at it and said, "These tires would be ripped up in no time on this. You need a tire that will last!" My response was to suggest the other tire that I was considering. He said, "That one would be much better. It will last!" 

The next day we got a call from him. YES! He said they will do the install. He would have to put the Roadtrek up using a floor jack to lift the van at each tire to change each one. This was what I had told him both times we had spoken in person. Putting the Roadtrek up on a lift - one that uses the chassis and not under the tires to lift it - needs to be positioned so that none of the tanks, plumbing, etc. is not crushed. This is something most shops do not want to chance. And I would not want them to chance. He told us on the phone that we needed to come in and order the tires and make an appointment to have them installed.  We went there the next day in the afternoon.

This time I bought a print out of the tire he said would be good. We went in and started talking about the install and I handed him the paper. He took it and went into his computer to get more details about the tire. I asked him how smoothly it would drive on the road.  He said that since they are All Terrain tires they were more intended for off road - and while they are OK on a highway they would not be as smooth ride on a highway. I told him we primarily drive on highways.  I had looked at another tire - the same name as this tire we were talking about but was described as an All Season tire. It had many of the hard wearing characteristics of the tire we were talking about - there was a minor difference in specs. He looked that tire up and said it would be just as good for the Roadtrek and would drive much smoother on highways than the tire that was the All Terrain version of this tire. He ordered four Bridgestone - DURAVIS R500 HD in LT245/75R16E. They were coming from a Bridgestone distribution facility in Allentown, PA and would arrive in four days - a Friday - the Friday of Memorial Day Weekend. He told us that he personally would do the install.  They would call us when they came in.

That Friday morning we got a call. The tires were there  - when did we want to come in to have them installed. I took a shot and said - "We can be there this afternoon if you can take us!" Sure - either 3 or 4 pm. I picked 3:00 pm.

I have written about how long it can take us to back the Roadtrek out of our driveway into the four lane road our house is on. It can take up to a half hour to get a clear break in traffic to back up across the the lanes on our side of the street. It took only fifteen minutes that afternoon - Meryl in the street with a walkie talkie telling me - "NOW!".  The weather report was for rain starting at 7:00 pm - no problem at all! We headed over to Costco which is a half hour drive all on streets - the Roadtrek cannot go on any of the parkways that would get us there quicker. 

It was 2:45 when we walked into the tire center and handed the Assistant Manager the keys. We would go into Costco and walk around while the tires were installed. I asked about how long and he told us about two to two and a half hours - because he had to use the floor jack. OK.

I set a timer on my phone to go off in two hours.  We walked around the store in those two hours - some of it through parts of the store we had walked earlier again.  We went outside to see what was happening. I did not want to go into the Tire Center - we could see where we parked the Roadtrek and into the garage from a distance. As we got outside it was raining. So much for 7 pm!  The Roadtrek was no longer in the parking lot. It was in a bay in the garage being worked on. We went back into the store to walk around - some more! I set my phone alarm to go off in another hour. 

Before Covid, it would not be hard to waste time in Costco. There would be food samples being given out. The snack bar/lunch counter would have tables set up all around to bring a hot dog, soda, pizza, etc. to a table to eat - but with Covid-19, the tables were all removed and the snack/lunch bar became take out only. While it is open like this, there is no place to sit. In fact there is no place to sit in the store. We kept walking. 

The alarm went off - now three hours after we arrived. We were very tired of walking. We went back outside  and it was raining harder. Now there was a white Sprinter van sitting next to the Roadtrek in the next bay - just as tall - but it did not look like an RV conversion. The Roadtrek was not finished yet.  We went into the Tire Center and there was a young man at the counter. We asked about the Roadtrek - he said that it takes a long time. We asked if they had our cell number to call us when it was ready. He looked up our service ticket on the computer and read us our home number. I said if he calls us on that to tell us it is ready, we will not be there because we are in the store! He took down the cell number. 

We returned to the store wondering when store security would come over to question us for wandering around the store for more than three hours. This time I did not set the timer - I set the stopwatch on the phone going to see when we got the call to come and get the Roadtrek. We continued walking through the store. At a half hour I could not walk around the store any longer. We had not gotten a call and we left the store and walked into the tire center. We saw that the rain had gotten worse. As we went through the door to the tire center we saw the young man standing at the counter holding up the keys to give us. I just smiled. I did not ask why he had not called us. I just wanted to see the Roadtrek with its new tires. and go home. I asked where it was parked. He told us. We went out into the rain and ran through the rain to the Roadtrek - Meryl got in and I walked quickly around to see the tires. They were hard to see in the rain. It was 7:00 pm as we were driving home. 

I do not know why it took this long. I can tell you just about where everything you might be looking for is located at this Costco. It will be awhile before I want to go to shop in a Costco.  

They did us a favor putting the tires on the Roadtrek when they don't usually do this. We are very happy that we were able to get tires put on and they are good tires. They rode very well driving home in the heavy pouring rain and it was a smooth ride. 




Wednesday, May 26, 2021

THE WATER PUMP KEEPS RUNNING!

The water pump is what pumps the water from your fresh tank(s) into the plumbing in the Roadtrek. THE water pump is 12 volts. It uses the coach battery(ies) to work. Before you turn on the water pump you must turn on the battery switch. 

Normally, when you turn on the water pump switch on the wall inside the Roadtrek you will hear the water pump turn on and then shut off right away. It should stay off until you either open a faucet handle, a shower handle, or flush the toilet. Then you will hear the water pump start to pump water to the faucet, shower, or toilet.   It will keep running - as it should - until you turn off the handle to the faucet or shower, or take you foot off the flush pedal on the toilet. Then the water pump shuts off and waits for the next open faucet, etc. There is a sensor in the water pump that starts the pump when there is a demand for water.  If your hot water tank is empty and you fill your fresh tanks, the hot water tank will fill the first time you turn on the water pump and open a hot water faucet handle.  What will happen then is the water pump will start and it will seem like it is running for a long time. First any water left in the sink hot water pipe will come out (cold) and along with it a burst of air. That burst of air is the water pump starting to pump cold water into the hot water tank to fill it and the air it is displacing in the tank is coming out through the open sink hot water side. The hot water tank holds 6 gallons of water and it takes awhile to pump that much water into the tank - and it must fill the tank. This is all normal and with an empty hot water tank being filled the wait for the water pump to shut off is normal. When the water starts coming out of the faucet steadily the tank is full and then you shut off the hot water handle and the water pump will shut off.  (Never turn on the hot water heater switch if there is an empty hot water tank - you will burn out the hot water heater. Wait until the hot water tank is FULL! -And it take awhile for the water to heat up - 6 gallons is a lot of water to heat.)

If something is wrong , however, the water pump might run when it shouldn't. First, understand that to for the water pump to run - correctly or not correctly -  THERE MUST BE POWER TO THE WATER PUMP  - SO - if the water pump wall switch is OFF - the water pump will be off and stay off. There are two things that you might find happening.

1) The water pump runs and runs and does not shut off.

2) The water pump runs for a few seconds, shuts off, starts running again, and repeats this cycle of runs, shuts off, runs, shuts off - and keeps doing that. 

 Each of these happen under different issues with the plumbing.  

Let's look at #1 first.  If the pump runs continually - not run, stop - run, stop - then there is a problem between the tanks and the pump.  This means the problem is on the INTAKE side of the pump. The pipes to the fresh tank(s) are on the intake side of the water pump. (Note - this does not include the hot water tank. The hot water tank is on the OUTPUT side of the water pump.) With the tanks in summer mode or in a one water tank Roadtrek, this means that the problem is between the exterior fresh tank in the front of the bottom of the van and the water pump. If a two fresh tank Roadtrek is in WINTER Mode - which is set to have water come from the rear interior tank directly to the water pump - then the problem is between the water pump and the rear interior tank plumbing. (See our article Summer Mode/Winter Mode to understand what this is.) 

What then should you do or look for? 

SHUT OFF THE WATER PUMP SWITCH - that cuts off the power and stops the pump while you try to diagnose or fix the problem.

 This can be caused by as simple as a dirty filter on the water pump or more complicated a kinked pipe or something blocking the fresh tank output - or, again, simple - the fresh tank is empty. 

 The filter is the first thing to look for. Go to the cabinet with the water pump and look around for a black connection in the pipe going into the water pump intake side. In the middle of that black connector on top of it there is a clear/whitish flat topped dome. That is the filter. Here is a photo of what to look for:

 

THERE ARE OLDER ROADTREKS THAT HAVE THE WATER PUMP FILTER ON THE OUTSIDE AND UNDER THE VAN NEAR WHERE THE FRONT EXTERIOR FRESH TANK LOW POINT DRAIN IS ON THE PIPE COMING OUT OF THE TANK AND HEADING INSIDE THE VAN TO THE WATER PUMP. IT MAY NOT LOOK ANYTHING AT ALL LIKE THIS AND YOU WILL HAVE TO LOOK UNDER THE VAN TO SEE WHAT IS THERE. SO IF YOU DO NOT FIND THE ABOVE IN YOUR ROADTREK NEAR THE WATER PUMP IT IS OUTSIDE. 

In my Roadtrek this is connected to the winterizing valve that I had installed to pump RV antifreeze directly into the water pump for winterizing the plumbing in the Roadtrek. This is what it all looks lime in my Roadtrek 190 - yours will not have the brass valve on the right side of the filter. It will have a white PEX pipe connected to that side that comes from the water tanks' connections. The pipe on the other side, not seen in this photo goes into the water pump. What you do see in this photo when compared to the photo above is that with use, the dome turns a milky white in color.

Shut off the pump. Open the sink to clear any water out of the line. Opening the filter will pour out some water so put a towel under it. The dome screws off. 

Inside around the inside edge there is a metal screen that goes all around. That metal screen pulls out. Do this where you can flush this all with water - and not let what is in the filter go down any drain - in the RT or in the house. Clean the metal screen and clean the inside of the dome. Look into the hole left open where the filter was and see if there is anything in there that is blocking it. Get this all clear of any debris that was inside (nicely filtered out as it is supposed to do -  yes, this gunk was in your fresh tank) and put the screen back into the dome.  Take the dome with the screen inside and screw the dome back on the filter base. Just that dome being loose can cause the pump to do this too. The pump is sucking air and that is why it runs and does not shut off unless you shut the pump off with the switch and putting the pump back on will start it doing it all over again.

We had the problem - and a pipe was kinked. This happened when the Roadtrek was about 6 months old new.  How did that happen? We don't know. We took it to the Roadtrek service and they cut the kink our of the PEX pipe and joined a new piece of PEX pipe to rejoin the pipe. 

 A kink or blockage or leak could happen anywhere in the pipes going to the fresh tank(s). A hole in a pipe from the fresh tank(s) will also cause the pump to suck air. If the pump sucks air it continues to run and not shut off.  The pump will keep running unless you  or an RV service technician fix it. AND while the Roadtrek plumbing is fairly basic, if you are not experienced with plumbing or have never worked with PEX pipe before, take the Roadtrek to an RV service shop to deal with this problem. 

The lucky solution is that you find that the filter was clogged or you thought the fresh tank had water in it and it was empty (or your summer/winter valves were turned the wrong way). 

Now, let's look at #2. The water pump runs, shuts off, runs and keeps doing this - always shutting off a little in between. 

What then should you do or look for?

If the pump was running and stopping repeatedly that is a leak on the output side of the water pump and that can be as simple as a clogged sink faucet end tip screen or a faucet handle that is not closed all the way. Those are the easy to fix things you hope to find. 

SHUT OFF THE WATER PUMP SWITCH - that cuts off the power and stops the pump while you try to diagnose or fix the problem.

The sink faucet is just like any that you have at home. There usually is a screw off tip at the end of the faucet where the water comes out into the sink. Inside that there is a small round screen - sometimes it is a plastic disk with holes in it. Like the pump filter this also stops gunk from the pipes going into the water coming out of the sink. If this gets clogged. water wants to flow - and doesn't. Unscrew the tip of the faucet and clean the screen. Screw it back on and hope for the best. The water pump when you turn it on now should act normally - run for a few seconds and stop - and not start again until you want it to. 

If the screen was not clogged and you still have the problem, the next thing to do is go to every faucet handle - shower handle (inside shower and outside shower) - check the toilet that there is no water or dripping into the toilet - and close the handle tight. If the handle was open even slightly it will cause the water to drip - you may not even notice the drop - but the water pump does. It senses some handle is open and it wants to make you happy and send water there. of this is the problem, tightening down the handle will stop the water pump from starting,stopping, and keep doing that. 

Worse cases - 

1) There is a leak in a pipe on the output side of the water pump somewhere in the Roadtrek.

2) There is a loose pipe connection between two pipes or a pipe and a plumbing fixture.

3) The toilet valve is broken and is leaking. Look around the toilet on the floor. If you see water it is likely coming from the toilet valve what is broken. The toilet valve is located on the back of the outside of  toilet under the rim against the bowl on the left side facing the toilet. This happened to us TWICE - once the valve had to be replaced and the second time the valve was able to be repaired - both times by an RV service shop. How did we know? The pump was running, stopping over and over. I went looking and found water collecting in the aisle in front of the toilet. The water was dripping from the valve and coming down from the toilet and found its way to the floor. We shut off the water pump and since we were in the Roadtrek we had no choice but to turn the water pump on when we needed water and shut it off right away to avoid flooding the floor which by then was covered in towels. 

WHAT HAPPENS IF NOTHING WORKS OR CAN BE FOUND TO EXPLAIN #1 or #2?

The water pump may be broken. Like any other appliance it wears out over time and needs to be replaced. It is also possible that the sensor inside is broken. Some might take the water pump apart and find parts to fix it themselves. Many - who are not so skilled or inclined - will take the RV to an RV shop and let them replace the water pump. I know there are many skilled who own Roadtreks that can do these things for themselves  - but like you and me, who do not have those skills and who need articles like this to figure out what might be wrong and they might be able to do - or not do - take it to an RV service shop to fix. The Roadtrek uses PEX pipe for its plumbing. This is pipe that is joined together using crimp connectors - not glued together like PVC pipe or welded together like copper pipe and mostly not screwed together. PEX plumbing work requires special tools to work with the pipe and the crimp connectors. 

Also do not figure that you will just shut off the water pump and connect to city water. If there is a leak, a broken toilet valve, a broken pipe - is is going to leak more connected to city water. 

And speaking of city water - if the city water fill valve is turned to fill - the water pump does not work and even city water will not flow into the plumbing.(But we have an article all about that!)

How does the water pump know to run when a water faucet is opened? The water pump senses a drop in pressure and sends water to increase the pressure in the pipe - and it comes out of the faucet.


HERE IS TO HOPING THAT IT IS ONE OF THE EASY FIXES THAT YOU CAN DO YOURSELF! 

😍




 

 


Thursday, July 23, 2020

CITY WATER CONNECTION AND THE INFAMOUS CITY WATER FILL VALVE

One of the most asked questions that comes up with Roadtreks is, "I have no water running in the sink, showers, or toilet. My fresh tanks are full, and no water is coming out! Why?" Just about 95% of the time the answer is the City Water Valve is set in the wrong direction. After reading this article you will understand all about the city water valve and the city water connection.


The city water valve and the city water connection is located on the driver's side of the van in the small compartment under the flip up door. Unlock that door and you will find it. In the photo below - here it is open on my 190.


This is what you will see when you look in -


BUT WHAT IS CITY WATER?  -  City water is water connected by a hose to a water spigot that is attached to a city water system's water (or a country well).  It is fresh drinking water that you will use in your Roadtrek to drink, wash your hands, shower with, or wash dishes.  It is just one of those terms in "RV Speak". 

On the left is the CITY WATER CONNECTION. This is where you connect a fresh water hose (white hose rated for drinking or "potable"water) with the other end of the hose connected to a fresh water spigot - either at a campground or at home.  We will talk about the city water connection first.

Before connecting a hose to the city water connection you MUST put a WATER PRESSURE REGULATOR on the hose. A water pressure regulator limits the pressure of the water that will flow into the pipes in the Roadtrek (or any RV).  There are different types of water pressure regulators and some have a pressure gauge on them, some have a valve to change the water pressure flowing through it, some have both a valve and a gauge, and some are preset at the factory and cannot be changed.  Below is one made by Camco and is easily found - many Walmart stores sell this in their RV section in the auto parts aisles.  This one is preset to  40 pounds which is a safe pressure for water in the Roadtrek and it sells for about only $10. Camco makes another version of this same one that is all plastic - blue plastic. I do not recommend the plastic one. Get the brass one if you are getting the Camco.


Because of the low clearance to the ground in the Roadtrek I find that this cannot be attached right on the hose connection on the Roadtrek. I attach it to the other end of the hose at the spigot. If I am using more than one hose I put it between the two hoses.

Let's look closer at the water connection on the Roadtrek.


There it is circled in red above. My city water connection came from Roadtrek with a quick hose connector. Both sides are seen in this photo - top and bottom. If you do not have one, Camco also sells these made for fresh water connections for RVs. To attach a hose with one of these you move the middle black ring and the bottom section will pull out. You screw that piece to the end of the hose. Then you push the connector and the end of the hose up into the bottom of the top half of the connector and the middle ring should pop into place and lock the two together with a "watertight" connection. (I put watertight in italics because this is not always water tight and can leak slightly. ) This makes it easier than getting down on the ground and screwing the end of the hose straight up into the base of the connector without the quick connect.  You do not have to use a quick connect. At the bottom of the connector in my photo you see a white ring. That ring is the side of a cap what we bought in Home Depot that fits the hose end of the connector and we keep that on when we do not have a hose attached to the Roadtrek. This keeps bugs from crawling into the connector and up into the pipe.

Once you have your hose connected, turn on the spigot outside at the other end of your hose to start water running to your Roadtrek.

NEXT - the more important part of this whole thing-

THE CITY WATER VALVE


In the photo above, circled in red is the CITY WATER FILL VALVE.   Over the years Roadtrek has played with this valve for some reason from years to years -  I have seen this valve handle in red color. I have seen this valve handle  in yellow color. You can see in my 2011 Roadtrek the valve handle is black. What is worse is that Roadtrek has changed the direction this valve must be turned in to select one of its TWO functions.

FUNCTION ONE - 

TO FILL THE FRESH TANK(S) WITH WATER FROM THE CITY WATER HOSE CONNECTED TO THE CITY WATER CONNECTION.  This is a second way to fill your fresh tanks. The other way is to use the city water fill holes in the driver's door frame and for the rear interior tank - if you have a 190 or 210 - the fill hole in the passenger side cargo door in the back's door frame.  I will share that I have found that using the door fill holes is much better than using the city water connection.  If you are in Summer Mode with a 190 or 210 - which generally is the best way to set your two fresh tanks (SUMMER MODE/WINTER MODE) - when filling the two fresh tanks with the city water connection the back tank will be filled first - and then once full it will start sending water to the front tank through the small pipes inside the Roadtrek (much smaller than a fresh hose) and this can take forever - if the front tank fills at all. If the water from the hose is running faster than the interior tank can move water out the interior tank will start to push water out of its water overflow valve which will pour water outside the van (thank goodness!) onto the ground just behind the passenger side rear tire. It is so much easier to fill each tank using the door water fill openings.  IN MY ROADTREK - AND MAYBE OR MAYBE NOT YOURS - as Roadtrek has played with the direction this must be turned - THE VALVE HANDLE IS TURNED TO THE RIGHT TO BE IN RIGHT WITH THE PIPE THAT GOES TO THE WATER TANKS. MORE IMPORTANT INFORMATION ABOUT THIS IS TO COME! 

 FUNCTION 2 -

TO RUN WATER FROM THE CITY WATER HOSE AND FROM THE WATER PUMP INTO THE PLUMBING  OF THE ROADTREK TO GO INTO THE SINK, SHOWERS, TOILET, AND HOT WATER HEATER TANK! Yes the city water system through this valve is connected in a way to allow WATER IN THE TANKS to run  into the water pump!  THE SETTING OF THE VALVE HANDLE FOR THIS FUNCTION IS (IN MY ROADTREK - AND MAYBE OR MAYBE NOT YOURS - IS STRAIGHT UP.  In this close up photo below you see the CITY WATER VALVE SET TO RUN WATER FROM THE HOSE AND YOUR TANK WATER INTO THE WATER PUMP! In the photo above you will see my city water valve is set to RUNNING WATER IN THE PIPES.

So why is the city water valve infamous? Well if you put the city water valve into the fill position and you try to use water from the city water hose OR the water pump to get water from your fresh tank(s) - NO WATER COMES OUT of your plumbing into the sink or showers or toilet or hot water heater. And you will - like many, including me, go into a panic that there is something terribly wrong - and you might (I didn't  (and this happened to us the first night ever that we were in the Roadtrek), but I know some who have) go to an RV service center and pay them to fix the problem and they will charge you for walking over to the city water valve and turning it the other way and say - see it is fixed! This valve is too easy to leave in the wrong position! Between this and that it is just easier to use the door fills for the fresh tanks, I never touch this valve.

 Now - as I have said here - the way to turn this valve to get each of the functions can be different between year Roadtreks - and you may have a red handle or a yellow handle or like mine a black handle. BUT IF YOU HAVE NOT WATER RUNNING INSIDE THE ROADTREK THE FIRST THING YOU DO IS GO TO THE OUTSIDE TO THE CITY WATER VALVE AND TURN IT THE OTHER WAY. SINCE THE OUTSIDE SHOWER IS RIGHT BELOW IT - TURN ON THE COLD HANDLE AND YOU SHOULD GET WATER POURING DOWN ON YOUR FEET.  AND IN THIS CASE THAT IS A GOOD THING BECAUSE YOU NOW HAVE WATER RUNNING IN YOUR ROADTREK. AND THIS IS WORTH REPEATING AGAIN - EVEN IF THERE IS NO WATER COMING AND YOU HAVE NO HOSE CONNECTED AND ARE USING WATER FROM YOUR TANKS - THIS VALVE HAS TO BE SET THE SAME WAY FOR RUNNING WATER - SO DO THE SAME AND GO TO CHANGE THE VALVE TO THE OTHER POSITION! 

You know it is just another one of those Roadtrek things that does not make sense. But now you know about it! 

 

Friday, June 26, 2020

ALL ABOUT THE HOT WATER HEATER AND HOT WATER TANK

This is an article that is a collection of links of all of our articles to date about the hot water tank.  There are always a lot of questions about how the hot water tank works and what needs to be done involving the hot water tank during a year of using the Roadtrek. The hot water heater is a Suburban 6 gallon propane heated hot water heater and tank.  Some early Roadtreks had electric and propane heating elements. It is installed from the inside and it is accessed outside and inside the van - outside is access to the hot water heater mechanism and tank drain. Inside in a cabinet at the floor is the tank and bypass valves.  The tank is covered in foam insulation. The inside of the tank is glass lined. The battery switch must be turned on when you want hot water as the propane is self-ignited by a 12 volt igniter.




THE ROADTREK HOT WATER HEATER AND THE WATER SYSTEM - HOW IT WORKS

THE HOT WATER HEATER AND PROPANE

HOW TO PUT THE HOT WATER HEATER TANK INTO BYPASS

FLUSHING THE HOT WATER TANK

DON'T LOSE YOUR WATER HEATER DOOR

SANITIZING THE HOT WATER TANK

DRAINING THE HOT WATER TANK

THE FOLLOWING ARTICLES ARE HOT WATER HEATER/TANK RELATED:


WINTERIZING - THE DEFINITIVE STEP BY STEP GUIDE

THE DEFINITIVE STEP BY STEP DEWINTERIZING AND SANITIZING

PROPANE

 




This is all fairly complete in what you need to know about the hot water heater and tank in your Roadtrek.

Thursday, June 11, 2020

THE DEFINITIVE DEWINTERIZING AND SANITIZING - STEP BY STEP

I have written several articles over the years about how to dewinterize your Roadtrek and sanitize its fresh water tanks, including the hot water tank.  I am writing this article to put all of it together.  I have combined all of the steps and these include changes I have made over the years. As it would be a huge article if I included some of the articles that relate, I will use links to those articles that will offer more explanation for processes that are done not just for dewinterizing and sanitizing fresh tanks.  I will also indicate where you should copy the text of this article so that you can paste it into an easy to take to your Roadtrek document to be able to have all the steps in front of you as your dewinterize and sanitize your Roadtrek.  Please note that this article has the steps in the order I am using now to dewinterize and sanitize my Roadtrek - with the most recent change in 2019.

Here is what you will need:

Fresh Water Hose
Water Pressure Regulator
Liquid Chlorine Bleach (Clorox or off brand is fine) PLEASE NOTE: There is something called "Splash-Less" Bleach. DO NOT BUY THIS FOR SANITIZING YOUR TANKS. It does not have disinfectant properties and will not disinfect surfaces." BUY REGULAR BLEACH. (Thanks to one of our readers, "Tom" for bringing this to our attention!)
Funnel with hose on the end
Measuring Cup (for Bleach)
Small paper cups
Hot Water Tank FLUSH  Wand
Ratchet wrench handle
1-1/16" Socket
Plumbers silicone pipe tape to put on threads of the anode rod when putting it back in.

The process - though there are a lot of steps is easy - and can go quickly. There is a lot of waiting in the process - waiting for tanks to drain, standing and filling the tanks through the door fill holes, and waiting for the bleach to work.

Here we go!

START  COPYING HERE ON -

BEFORE YOU START --- IF YOU PUT RV ANTIFREEZE INTO THE BLACK AND/OR GREY WASTE TANKS, DUMP THOSE TANKS NOW. 
 

DEWINTERIZING STEP BY STEP
 
  1. KEEP THE HOT WATER TANK IN BYPASS WHEN STARTING.
  2.  SET TANK VALVES TO SUMMER MODE.
  3. IF YOU PUT RV ANTIFREEZE INTO YOUR FRESH TANK(S) WHEN WINTRIZING DRAIN THE A/F OUT OF THE TANKS NOW USING THE LOW POINT DRAIN ON THE FRONT EXTERIOR FRESH TANK
  4. FILL THE TWO FRESH WATER TANKS.
  5. AGAIN IF YOU PUT RV ANTIFREEZE INTO YOUR FRESH TANKS - DRAIN THE WATER YOU PUT IN STEP 4 AND FILL AGAIN TO FLUSH THE A/F OUT .
  6. TURN ON THE BATTERY DISCONNECT SWITCH.
  7. TURN ON THE WATER PUMP.
  8. TURN ON COLD SIDE OF SINK – RUN UNTIL ALL PINK (RV ANTIFREEZE) COMES OUT AND CLEAR WATER RUNS. TURN ON HOT SIDE OF SINK AND DO THE SAME.
  9. OPEN SHOWER DRAIN IN FLOOR OR POINT THE SHOWER HOSE INTO THE SINK.
  10. TURN ON COLD ON SHOWER UNTIL CLEAR, REPEAT FOR HOT.
  11. FLUSH TOILET. LET WATER RUN IN TOILET UNTIL YOU DO NOT SEE PINK WATER.
  12. TURN ON COLD OUTSIDE SHOWER UNTIL CLEAR, REPEAT FOR HOT.
  13. TURN OFF WATER PUMP AND BATTERY SWITCH.
  14. OPEN HOT WATER TANK AND FLUSH WITH FLUSH STICK*.
  15. REPLACE ANODE ROD. CLOSE HOT WATER HEATER DOOR.
  16. LEAVE WATER PUMP OFF.
  17. CONNECT HOSE TO CITY WATER LINE WITH PRESSURE REGULATOR.
  18. TURN ON HOSE AND REPEAT STEPS 6 TO 10.
  19. NEXT SANITIZE ALL FRESH TANKS.
 STOP COPYING - PASTE TO A DOCUMENT AND SAVE - YOU WILL BE PASTING MORE.

* GO TO THIS ARTICLE TO FAMILIARIZE YOURSELF WITH FLUSHING THE HOT WATER HEATER TANK USING A FLUSH WAND.


START COPYING AGAIN FROM HERE


SANITIZING THE FRESH WATER TANKS

  1. TURN HOT WATER BYPASS VALVES TO HOT WATER FLOW. 
  2. CONNECT A FRESH WATER HOSE WITH A WATER PRESSURE REGULATOR ONTO THE CITY WATER FILL CONNECTION. 
  3.  USE CITY WATER LINE TO FILL HOT WATER TANK BY RUNNING CITY WATER INTO THAT TANK. (NOT CITY WATER FILL - REGULAR USE OF CITY WATER) GO TO THE SINK, TURN ON HOT WATER AT SINK. AIR WILL COME OUT - AND THE TANK WILL FILL. WHEN IT IS FULL THE WATER WILL RUN STEADILY FROM THE FAUCET. DO NOT TURN ON HOT WATER SWITCH. THIS WILL BE COLD WATER AND THAT IS WHAT NEEDS TO BE.
  4. DISCONNECT CITY WATER CONNECT FROM HOSE.
  5. PUT ONE HALF CUP BLEACH INTO THE FRONT EXTERIOR FRESH TANK. (PRE-MIX THE BLEACH IN A GALLON JUG OF WATER BEFORE PUTTING IT INTO THE FRESH TANK - DO NOT PUT PURE BLEACH INTO THE TANK.) A FUNNEL WITH A HOSE ON THE END IS EASIEST TO GET THE BLEACH/WATER MIX INTO THE FRESH TANK THROUGH THE DOOR FILL HOLE.
  6. PUT ONE QUARTER CUP BLEACH INTO THE REAR INTERIOR FRESH TANK. (PRE-MIX THE BLEACH IN A GALLON JUG OF WATER BEFORE PUTTING IT INTO THE FRESH TANK - DO NOT PUT PURE BLEACH INTO THE TANK.) IF YOUR ROADTREK HAS ONLY ONE FRESH TANK - SKIP THIS STEP.
  7. TOP OFF WATER IN TANKS WITH HOSE.
  8. DRIVE BACK AND FORTH TO MIX THE BLEACH INTO THE WATER.
  9. TURN ON BATTERY SWITCH AND WATER PUMP.
  10. TURN ON EACH FAUCET HANDLE PLUS INSIDE AND OUTSIDE SHOWER ONE HANDLE AT A TIME SMELLING FOR BLEACH TO COME THROUGH WITH EACH. NOT THE TOILET.
  11. NOW YOU WAIT. 
  12. LET BLEACH SIT IN TANKS FOR AT LEAST FOUR HOURS. LONGER IS OK!
  13. DRAIN WATER TANKS.
  14.  NOW WE REMOVE THE BLEACH FROM THE HOT WATER TANK FIRST. 
  15.  1) The hot water tank should NOT be in bypass while sanitizing and it should remain NOT bypassed for this process. DO NOT HAVE ANY SINK FAUCET OR SHOWER FAUCET ON DURING THIS PROCESS EXCEPT WHERE AND WHEN NOTED FOR THE OUTSIDE SHOWER HOT WATER HANDLE. DO NOT TURN ON THE HOT WATER HEATER!

    2) Water pump OFF.

    3) Attach a fresh hose WITH A WATER PRESSURE REGULATOR to the city water inlet and a spigot outside. Turn on the water.

    4) Turn on the outside shower hot water handle and open fully - step back!  Only the hot water handle on the outside shower should be open. No other faucet or shower handle should be on.  As the water comes rushing out of the shower (hose optional) you should smell bleach in the water.

    5) Allow to run for at least 15 minutes. THIS WILL FILL AND  EMPTY THE TANK AT THE SAME TIME - ABOUT THREE TO FIVE TIMES.  YES THE WATER IS FLOWING DOWN THE DRIVEWAY FLUSHING THE HOT WATER TANK.

    6) After a steady flow of water for 15 minutes you should no longer smell bleach in the water coming out. (To test, take a small paper cup , slow the flow of water by turning back the handle and put the cup under the streaming water coming out. Step away from where the water has been flowing and smell the water in the paper cup. You should not smell bleach.)

    7) If you still smell bleach allow the water to continue to flow longer until there is no longer any smell of bleach in the water. (Use a new paper cup if you test again.)

    8) Shut off the hot water outside shower handle.

    9) You have now exchanged all of the water inside the 6 gallon hot water tank several times with fresh water, flushing that tank as many times.

    10) Remove the hose from the city water connection.

    11) PUT THE HOT WATER HEATER INTO BYPASS! You do not want to

    put bleach back into the hot water tank.
  16.  FILL FRESH WATER TANKS AGAIN.
  17.  GO INSIDE THE ROADTREK.
  18.  TURN ON BATTERY SWITCH AND WATER PUMP.
  19.  **TURN ON EACH FAUCET HANDLE PLUS INSIDE AND OUTSIDE SHOWER ONE HANDLE AT A TIME SMELLING FOR BLEACH TO COME THROUGH WITH EACH. NOT THE TOILET - YOU NEVER WANT ANY BLEACH TO GO INTO THE TOILET.
  20. IF YOU DO NOT SMELL BLEACH (GOOD!) SKIP TO #23
  21.  DRAIN TANKS THROUGH THE LOW POINT DRAIN.
  22.  FILL FRESH TANKS AGAIN.
  23.  IF BLEACH SMELL REPEAT FROM STEP #16 AFTER DRAINING FRESH TANKS.
  24.  DRAIN TANKS OR LEAVE FULL FOR TRIP. 
  25. PUT YOUR HOT WATER TANK OUT OF BYPASS NOW SO THAT THE TANK WILL FILL AND YOU WILL HAVE HOT WATER WHEN YOUR TANKS ARE FULL OR ARE USING CITY WATER.  

                                                                    DONE


** When you smell for bleach, run the water into a paper cup and smell the water in the cup. If you run it into the sink the bleach odor will be in the sink and you will smell bleach in the water when you go on to Step 19 after flushing with fresh water. 

 STOP COPYING AND PASTE WHERE YOU LEFT OFF IN YOUR CARRY OUT DOCUMENT

IF YOU DON'T KNOW HOW TO PUT YOUR HOT WATER HEATER INTO BYPASS LOOK HERE!

It seems like a lot but it is not. It is more waiting for the tanks to drain and the bleach to sit in the tanks than doing. The socket wrench and socket are needed to remove the anode rod from the hot water tank to flush it. If the anode rod looks as thin as a pencil REPLACE IT.   If you have never flushed the hot water tank before - copy out the article linked about flushing the hot water tank.  The flush wand is an important tool to have and worth the little it costs.


You can leave your grey and black tanks with the antifreeze and water that went into it in this process until you dump on your next trip. Or dump them now if they are almost full. 

IF YOU WOULD LIKE TO CONTACT US TO ASK A QUESTION ABOUT ANYTHING YOU READ IN THIS ARTICLE PLEASE EMAIL US USING THE LINK IN THE RIGHT COLUMN OF THIS PAGE.